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214075

Revision A

8.2.1

Installing Conditioner Drive

This procedure describes the installation of conditioner drive components on a machine that was originally supplied
with no conditioner.

Retrieve bag from conditioner shipment containing the following parts:

•

Shaft key

•

Pulley

•

Bushing with three M10 bolts

•

Tensioner assembly

•

M16 hex head bolt

•

M16 nut

•

Two M10 nuts

•

Eye bolt

•

Hardened washer

•

Spring

Figure 8.18: Shaft Cover

Remove two screws (A) from cover (B), and remove
cover from gearbox shaft. Retain parts for future use.

Figure 8.19: Drive Pulley

Assemble pulley (A) and bushing (B) onto gearbox shaft
with key (C).

Install three M10 hex head bolts (D) through
bushing (B) into pulley (A).

CHANGING THE CONDITIONER

Содержание R113

Страница 1: ...R113 Rotary Disc 13 Foot Self Propelled Windrower Header Unloading and Assembly Instruction 214075 Revision A 2017 Model Year Original Instruction The harvesting specialists...

Страница 2: ...R113 Self Propelled Rotary Disc Header Published March 2017...

Страница 3: ...mpletion Retain this instruction for future reference Carefully read all the material provided before attempting to unload assemble or use the machine NOTE Keep your MacDon publications up to date The...

Страница 4: ......

Страница 5: ...nnections 29 3 4 1 M1170 Windrowers 29 3 4 2 M155E4 Windrowers 33 Chapter 4 Unpacking Curtains 41 Chapter 5 Installing Options 43 5 1 Installing Tall Crop Divider 43 5 2 Installing Optional Steel Roll...

Страница 6: ...eld No Conditioner 80 8 4 1 Removing Shield No Conditioner 80 8 4 2 Installing Shield No Conditioner 81 Chapter 9 Reference 83 9 1 Opening Driveshields 83 9 2 Closing Driveshields 85 9 3 Cutterbar Doo...

Страница 7: ...rmally rated for a load located 610 mm 24 in ahead of back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distributor Figure 1 1 Lifting Header off Trailer...

Страница 8: ...with Forklift 4 Back up until the unit clears trailer and slowly lower to 150 mm 6 in from the ground 5 Take to storage or setup area 6 Set machine down on secure level ground 7 Check for shipping da...

Страница 9: ...this chapter in order 2 1 Removing Lower Shipping Support Figure 2 1 Shipping Support 1 Support the wood brace B before cutting the three shipping straps A Figure 2 2 Shipping Support 2 Remove four b...

Страница 10: ...3 Skid Shoe Left Side Shown 5 Remove bolt A at skid shoe B Retain bolt for reinstallation Figure 2 4 Supported Skid Shoe Left Side Shown 6 Lift skid shoe B and support it with wire A Repeat at opposit...

Страница 11: ...2 5 Base Shipping Support Right Side Shown 7 Remove the three bolts A per side on the base support B Repeat at opposite end of the base support Figure 2 6 Base Shipping Support 8 Remove the base suppo...

Страница 12: ...holding skid shoe B Figure 2 8 Skid Shoe Left Side Shown 10 Tilt skid shoe B inward and align link A with mounting hole in skid shoe 11 Install bolt C washer and nut 12 Push the skid shoe towards the...

Страница 13: ...ting Vehicle Chain Type Overhead lifting quality 1 2 in Minimum Working Load 2270 kg 5000 lb 2 Drive lifting vehicle to approach rotary disc header from its underside 3 Attach chains to hooks B on eit...

Страница 14: ...il lift chains are fully tensioned Figure 2 10 Lowering Header to the Ground 5 Back up SLOWLY while simultaneously lowering rotary disc header until cutterbar rests on ground 6 Remove chains from rota...

Страница 15: ...t Side Shown Left Side Opposite 3 Cut any shipping wire from the legs of the header 4 Remove hair pin A from clevis pin B 5 Hold shipping stand C and remove clevis pin B 6 Remove stand C and discard R...

Страница 16: ...ding and packing A around hydraulic hoses 2 Remove bolt C from support B and discard bolt 3 Remove hose support B from the frame Figure 2 15 Hoses and Baffle 4 Lay the hose and electrical bundle A on...

Страница 17: ...Hose Support 1 Remove bolt A 2 Loosen bolt B and rotate hose support C to upright position Figure 2 17 Hose Support 3 Install bolt A Tighten both bolts 4 Remove shipping material from hose B and rout...

Страница 18: ......

Страница 19: ...key from the ignition before leaving the operator s seat for any reason Figure 3 1 Hydraulic Center Link 1 Hydraulic center link without self alignment Relocate pin A in frame linkage as required to...

Страница 20: ...T display to remove header float remove header float manually by doing the following 4 Press rotary scroll knob A on the HPT display to highlight QuickMenu options 5 Rotate scroll knob A to highlight...

Страница 21: ...inue to drive slowly forward until feet engage the supports and header nudges forward 10 Ensure that windrower feet A are properly engaged in header supports B Figure 3 8 Hydraulic Center Link 11 Hydr...

Страница 22: ...CAUTION Check to be sure all bystanders have cleared the area e Start engine Figure 3 10 Ground Speed Lever 13 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the hea...

Страница 23: ...Figure 3 13 Cylinder Safety Prop 17 Disengage safety prop by turning lever A downward to raise safety prop until lever locks into vertical position NOTE If safety prop will not disengage raise header...

Страница 24: ...ions 21 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select Screen changes Figure 3 16 HPT Display 22 Press soft key 3 A to restore the header float NOTE If the...

Страница 25: ...e lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position...

Страница 26: ...port 4 Drive the windrower slowly forward until the windrower feet A enter the header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward Figure...

Страница 27: ...it locks into position hook release B is down 8 Check that center link is locked onto header by pressing the REEL UP switch on the GSL CAUTION Check to be sure all bystanders have cleared the area Fig...

Страница 28: ...wards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 26 Header Support 11 Install clevis pin A through support and windrower lift mem...

Страница 29: ...gage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop CAUTION Check to be sure all bystanders have cleared...

Страница 30: ...to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged pos...

Страница 31: ...ure 3 34 Header Support 4 Drive the windrower slowly forward until the windrower feet A enter the header supports B Continue driving slowly forward until the feet engage the supports and the header nu...

Страница 32: ...g upward on rod end B of cylinder CAUTION Check to be sure all bystanders have cleared the area Figure 3 37 Ground Speed Lever 9 Start the engine 10 Press the HEADER UP switch A to raise header to max...

Страница 33: ...wards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 39 Header Support 12 Install clevis pin A through support and windrower lift mem...

Страница 34: ...gage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 15 Repeat for opposite safety prop CAUTION Check to be sure all bystanders have cleared...

Страница 35: ...windrower s left side platform Refer to windrower operator s manual for procedure 2 Retrieve hydraulic hoses from header Figure 3 43 Hose Support Attachment 3 Attach hose support A to frame near windr...

Страница 36: ...ug B from fittings on windrower Figure 3 46 Couplers 6 Install male coupler onto pressure fitting A and female coupler onto return fitting B on windrower 7 Tighten couplers onto fittings 8 Retrieve fo...

Страница 37: ...Coupling Female 1 C 243604 Cap Harness 1 D 253783 Bracket Coupler Holder 1 E 135718 Cap Hyd SAE 16 ORFS 1 Figure 3 48 Pressure Hose Assembly 9 Connect female coupler A to hose B Refer to appropriate s...

Страница 38: ...Figure 3 50 Tractor Header Drive 11 Install cap A on tee 12 Reposition elbow B as shown Figure 3 51 Tractor Couplers 13 Remove two existing nuts A securing multicoupler to bracket B 14 Position new b...

Страница 39: ...e hydraulic hoses should have enough slack to pass by the multicoupler E without coming into contact with it This will protect the hoses from rubbing against the multicoupler and becoming damaged You...

Страница 40: ...ge and rotate lever A counterclockwise to FULLY UP position 2 Remove the cap B securing the electrical connector to the frame Figure 3 55 Hose Bundle 3 Move hose bundle A from the windrower and rest t...

Страница 41: ...hose support with lower bolt A in the forward hole as shown Loosen both bolts and adjust as required Figure 3 57 Windrower Left Platform in Open Position 5 Move the windrower s left side cab forward p...

Страница 42: ...B on the header 7 Route the hose C from the header through support B to the windrower Figure 3 59 Hydraulic Connections IMPORTANT Keep open lines and ports clean 8 Connect the single pressure hose A...

Страница 43: ...ower and lines on header 10 Connect the pressure hose B from the drive manifold port M1 to the steel line attached to motor port A Figure 3 61 Hydraulic Connections 11 Connect the return hose A from t...

Страница 44: ...h a reverser valve A for an auger header route the return hose B from port R1 on the reverser valve to the steel line attached to motor port C Figure 3 63 Hydraulic Connections 13 Connect the case dra...

Страница 45: ...electrical harness A from windrower to the electrical connector on the header NOTE Hydraulic hoses removed from the illustration to improve clarity Figure 3 65 Hose Bundle 15 Lower and lock lever A S...

Страница 46: ...214075 40 Revision A Figure 3 66 Top View of Windrower 16 Move platform A to the CLOSED position ATTACHING HEADER TO WINDROWER...

Страница 47: ...curing cutterbar doors to frame Figure 4 2 Curtain Secured for Shipping 2 Remove shipping wire A around curtains WARNING Ensure cutterbar is completely clear of foreign objects These objects can be ej...

Страница 48: ...for debris and foreign objects Ensure all material is removed Figure 4 4 Curtain Unacceptable 5 Close cutterbar doors Refer to 9 3 2 Closing Cutterbar Doors page 87 6 Ensure that curtains hang properl...

Страница 49: ...ing the operator s seat for any reason 1 Lower header mower conditioner fully 2 Stop the engine and remove the key 3 Unpack kit 4 Open cutterbar doors Figure 5 1 Tall Crop Divider Kit Left Shown Right...

Страница 50: ...214075 44 Revision A 5 2 Installing Optional Steel Roll Conditioner If installing a steel roll conditioner refer to 8 Changing the Conditioner page 69 INSTALLING OPTIONS...

Страница 51: ...214075 45 Revision A 5 3 Installing Optional Polyurethane Roll Conditioner If installing a polyurethane roll conditioner refer to 8 Changing the Conditioner page 69 INSTALLING OPTIONS...

Страница 52: ......

Страница 53: ...he operator s seat for any reason The rotary disc header has been lubricated at the factory However lubricate the rotary disc header prior to delivery to offset the effects of weather during outside s...

Страница 54: ...onditioner 4 Places C U Joint Upper Driveline 2 Places D Slip Joints Conditioner Drivelines2 E U Joint Lower Driveline 2 Places LUBRICATING THE ROTARY DISC HEADER 2 Use high temperature extreme pressu...

Страница 55: ...Belt 1 Open the left driveshield For instructions refer to 9 1 Opening Driveshields page 83 Figure 7 1 Conditioner Belt 2 Check that the belt A is properly located on the pulleys and tensioned Overal...

Страница 56: ...to unlock tension adjustment 4 Turn adjuster nut C clockwise to increase spring length tension or counterclockwise to decrease spring length relax 5 Set overall spring length B to 365 mm 14 3 8 in 6 C...

Страница 57: ...hecking Skid Shoes Figure 7 3 Skid Shoe 13 ft All skid shoes A should be at the same position either up shown or down NOTE The 13 foot mower conditioner is equipped with one skid shoe at each end PERF...

Страница 58: ...he operator s seat for any reason Roll timing is factory set and should not require adjustment However if there is excessive noise coming from the conditioner rolls the timing will need to be adjusted...

Страница 59: ...e bottom roll A 3 Manually rotate the upper roll B in a counterclockwise direction until it stops 4 Make a mark C across the yoke D and gearbox flange E Figure 7 6 Conditioner Drive 5 Manually rotate...

Страница 60: ...hird mark 7 Rotate the upper roll B in the counterclockwise direction until the bolt lines up with the third center mark Figure 7 8 Conditioner Drive 8 Ensure threads on bolts A are clean and free of...

Страница 61: ...o the ground and adjust header angle with center link so that cutterbar is level Turn engine off and remove key 2 Open a cutterbar door With a spirit bubble level check that cutterbar is level in fore...

Страница 62: ...r door For instructions refer to 9 3 1 Opening Cutterbar Doors page 87 Figure 7 10 90 Degree Drive Gearbox 3 The gearbox is located inside the cutterbar area at the top right corner looking into cutte...

Страница 63: ...use serious injury Wear gloves when handling blades 1 Park the rotary disc header on level ground 2 Position rotary disc header so that the cutterbar is approximately level 3 Shut down the rotary disc...

Страница 64: ...e and raise header slightly c Lower header onto blocks so that left end is slightly higher than right end NOTE Refer to the inside back cover of this manual for lubricant specifications IMPORTANT Do N...

Страница 65: ...214075 59 Revision A Figure 7 15 Cutterbar 8 Check O ring B for breaks or cracks and replace if necessary 9 Install plug A and O ring B Tighten securely PERFORMING PREDELIVERY CHECKS...

Страница 66: ...ting Roll Gap Steel Rolls page 60 3 Polyurethane Rolls Insert a feeler gauge between rolls from either front or rear of header Factory setting is 3 mm 1 8 in If adjustments are required refer to 7 7 2...

Страница 67: ...always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Lower rotary disc header fully 2 Stop engine and remove key Figure 7 18 Roll Gap Adjust...

Страница 68: ...the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Lower rotary disc header fully 2 Stop engine and remove key Figure 7 20 Left...

Страница 69: ...Checking Conditioner Baffle Position Figure 7 21 Conditioner Baffle Adjuster 1 Remove clip A 2 Move baffle adjustment handle A to the middle position C on the adjustment plate 3 Install clip A PERFOR...

Страница 70: ...n DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 7 2...

Страница 71: ...214075 65 Revision A 7 11 Checking Lights Figure 7 23 Lights 1 Check light mountings A for security and damage 2 Check operation of hazard lights B during machine run up PERFORMING PREDELIVERY CHECKS...

Страница 72: ...manual storage case A at the right end of the mower conditioner R113 Rotary Disc Header for Self Propelled Windrower Operator s Manual R113 Rotary Disc Header for Self Propelled Windrower Parts Catalo...

Страница 73: ...s down when operating the rotary disc header Replace the curtains if they should become worn or damaged DANGER Before investigating an unusual sound or attempting to correct a problem shut off engine...

Страница 74: ......

Страница 75: ...These instructions apply to all conditioners Exceptions are identified where applicable 8 1 Removing the Conditioner This procedure is applicable when the header is not attached to the windrower If ne...

Страница 76: ...Side Shown 8 Remove nut B 9 Remove bolt A from frame C If necessary to loosen bolt adjust height of forklift Repeat at opposite side Figure 8 5 Frame Center Support 10 Remove nut B and bolt A attachin...

Страница 77: ...head bolts A at each side of conditioner that secure it to header DANGER To prevent the conditioner from falling backward ensure lifting chains are secure and tight Failure to do so may result in dea...

Страница 78: ...n it with the header opening Figure 8 10 Installing Conditioner 3 Carefully align pin B at each end of conditioner A with lug C on mower Lower the conditioner A so that pins B engage lugs C on header...

Страница 79: ...t header as shown Figure 8 13 Frame Left Side Shown 10 Slowly move forward until the lift arm C is lined up with the mounting holes in the frame A and B Figure 8 14 Frame Attachment Left Side Shown 11...

Страница 80: ...age 74 for opposite side Figure 8 16 Frame Center Support 18 Install bolt A through the center link support C 19 Install nut B and torque to 332 346 Nm 245 255 lbf ft 20 Remove chain securing frame to...

Страница 81: ...ing parts Shaft key Pulley Bushing with three M10 bolts Tensioner assembly M16 hex head bolt M16 nut Two M10 nuts Eye bolt Hardened washer Spring Figure 8 18 Shaft Cover 1 Remove two screws A from cov...

Страница 82: ...nsioner 5 Position tensioner assembly A as shown and secure with M16 x 120 bolt B and nut C Torque nut C to 47 54 Nm 35 40 ft lbf Figure 8 22 Tensioner 6 Install spring A into forward hole B in frame...

Страница 83: ...remove key from ignition before leaving operator s seat for any reason 1 Lower header fully turn off engine and remove key 2 Remove the left driveshield Refer to 9 1 Opening Driveshields page 83 Figur...

Страница 84: ...gnition before leaving operator s seat for any reason Figure 8 25 Conditioner Drive 1 Lower rotary disc header fully turn off engine and remove key 2 Install drive belt A onto driven pulley C first an...

Страница 85: ...er nut B clockwise to increase spring length tension or turn adjuster nut B counterclockwise to decrease spring length relax 6 Once correct spring measurement has been achieved hold adjuster nut B and...

Страница 86: ...er Figure 8 28 Header Side View 1 Raise the mower fully and extend the center link to maximize the space between the shield A and the carrier frame B 2 Remove four M16 hex head bolts A nuts and flat w...

Страница 87: ...a conditioner Figure 8 30 Header Left Side 1 Position shielding A until pins B engage the slots in cutterbar support C and the bolt holes align with panel D Figure 8 31 Header Left Side 2 Install four...

Страница 88: ......

Страница 89: ...ds CAUTION Do NOT operate the machine without the driveshields in place and secured Figure 9 1 Left Driveshield NOTE Images shown are for left driveshield right driveshield is similar Figure 9 2 Left...

Страница 90: ...of tool A into latch B and turn it counterclockwise to unlock Figure 9 4 Left Driveshield 3 Pull top of driveshield A away from header to open NOTE For improved access lift driveshield off the pins a...

Страница 91: ...E Images shown are for left driveshield right driveshield is similar Figure 9 5 Left Driveshield 1 Position driveshield onto pins at base of driveshield if necessary 2 Push driveshield A to engage lat...

Страница 92: ...in good condition Figure 9 7 Cutterbar Doors and Curtains Two doors A with rubber curtains provide access to the cutterbar area Curtains B and C are attached to each front corner and at the center re...

Страница 93: ...door A at front to open 9 3 2 Closing Cutterbar Doors CAUTION To avoid injury keep hands and fingers away from corners of doors when closing Figure 9 9 Cutterbar Doors 1 Pull door A at top to close 2...

Страница 94: ...rkings Jam Nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self Tapping Screws Standard torque is to be used not to be used on critical or structur...

Страница 95: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 9 12 Bolt Grades Table 9 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal S...

Страница 96: ...l Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12...

Страница 97: ...st Aluminum Figure 9 14 Bolt Grades Table 9 5 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4 2 6 M5 8 5 5 M6 9 6 1...

Страница 98: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 9 16 Hydraulic Fitting 5 Install fitting B into port until back up wash...

Страница 99: ...3 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 14...

Страница 100: ...e 9 7 page 94 6 Check final condition of fitting Table 9 7 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value4 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12...

Страница 101: ...rque fittings according to values in Table 9 8 page 95 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches whe...

Страница 102: ...or typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignmen...

Страница 103: ...unds per square inch psi x 6 8948 kilopascals kPa x 00689 megapascals MPa 14 5038 bar Non SI bar Torque pound feet or foot pounds lbf ft x 1 3558 Newton meters Nm pound inches or inch pounds lbf in x...

Страница 104: ...ial Council A standards body that developed standard sizing and shape for original 37 flared fitting n a Not applicable Nut An internally threaded fastener that is designed to be paired with a bolt NP...

Страница 105: ...itting is assembled to a precondition finger tight and then nut is turned farther a number of degrees to achieve its final position Torque tension The relationship between assembly torque applied to a...

Страница 106: ...Specifications page 88 Check main drive belt tension 7 1 Checking Conditioner Drive Belt page 49 Check skid shoes are evenly set 7 2 Checking Skid Shoes page 51 Check side forming shields evenly set t...

Страница 107: ...machine damage Run Up Procedure 7 13 Running up the Header page 67 Check hydraulic hose and wiring harness routing to ensure adequate clearance when raising or lowering header Check hazard lights are...

Страница 108: ......

Страница 109: ...e SAE Multipurpose High temperature extreme pressure EP performance with 1 maximum molybdenum disulphide NLGI Grade 2 lithium base As required unless otherwise specified High temperature extreme press...

Страница 110: ...Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 MacDon Brasil Agribusiness Ltda Rua Gr Nicco 113 sala 202 B 02 Mossungu Curitiba Paran CEP 81200 200 Brasil t 55 41 2101 1713 f 55 41 2101 1699 L...

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