Form # 147277
3
Issue 12/05
TABLE OF CONTENTS
MAINTENANCE/SERVICE
Service Procedures..............................................................................................................................37
Closing L/H Drive Shield ......................................................................................................................37
Recommended Lubricants ...................................................................................................................38
Enclosed Drive Lubricant Capacities ...................................................................................................38
Sealed Bearing Installation ..................................................................................................................38
Greasing the Header...................................................................................................................... 39-41
Hydraulic System
Hydraulic System Safety ...................................................................................................................41
Hoses and Lines................................................................................................................................41
Hydraulic Schematic..........................................................................................................................42
Electrical
.............................................................................................................................................42
Sickle and Sickle Drive
Sickle Lubrication ..............................................................................................................................43
Sickle Sections ..................................................................................................................................44
Sickle Removal and Installation ...................................................................................................44,45
Sickle Head Needle Bearing Installation ...........................................................................................45
Spare Sickle Storage.........................................................................................................................45
Sickle Guards and Hold-Downs ........................................................................................................46
Sickle Drive Belt Tension ..................................................................................................................47
Wobble Box .......................................................................................................................................47
Drapers
Draper Tension Adjustment...............................................................................................................48
Replacing Drapers.............................................................................................................................48
Moving Draper Motors.......................................................................................................................48
Draper Drive and Idler Rollers...........................................................................................................49
Installation of Draper Seals ...............................................................................................................49
Reel and Reel Drive
Reel Clearance from Cutterbar .........................................................................................................50
Centering the Reel ............................................................................................................................50
Reel Drive Chain ...............................................................................................................................51
Gauge Wheels
Wheel Bolts .......................................................................................................................................51
Gauge Wheel/Transport Casters.......................................................................................................51
Tire Inflation and Safety ....................................................................................................................52
Maintenance Schedule.........................................................................................................................53
Maintenance Record ............................................................................................................................54
TROUBLE SHOOTING
Crop Loss at Cutterbar.........................................................................................................................55
Cutting Components ...................................................................................................................... 55-57
Reel.................................................................................................................................................57,58
Drapers ................................................................................................................................................58
Windrow Formation ..............................................................................................................................59
OPTIONS AND ATTACHMENTS
Pick-Up Reel, Gauge Wheels, Gauge Wheel/Transport Option ..........................................................60
Skid Shoes, Hydraulic Reel Fore-Aft Kit, Reel Arm Slope Kit..............................................................61
UNLOADING AND ASSEMBLY
Unloading .............................................................................................................................................62
Assembling Header........................................................................................................................ 63-74
Preparing Header For Combine ...........................................................................................................75
Converting Sickle Drive Assembly ..................................................................................................76,77
Moving Draper Motors Inboard/Outboard .......................................................................................78,79
Adjustments and Checks .....................................................................................................................80
Hydraulic Fore-Aft Reel Positioner (Option) Assembly .................................................................. 81-84
INDEX ..................................................................................................................................................85,86