LOKERMANN GRAND MIG 200 MULTI PFC SYN MV Скачать руководство пользователя страница 20

5.2 Troubleshooting

 

 

Before the welding machines are dispatched from the factory, they have already been tested 
and calibrated accurately. 

It is forbidden for

 

anyone who is not authorized by

 

our company

 

to do any change

 

to the equipment.

 

 

Maintenance course must be operated carefully. If any wire becomes flexible or is misplaced, it 
maybe potential danger to user. 

 

Only  professional  maintenance  staff  that  isauthorized  by  our  company  could  overhaul  the 
machine. 

 

Be sure to shut off the Main Input Power before doing any repair work on the welding 
machine.

 

 

If there is any problem and there is no authorized professional maintenance personal on site, 
please contact local agent or the distributor. 

 
If there are some simple troubles with the welding machine, you can consult the following chart:   

 

 

Date 

Maintenance items

 

Daily 

examinati

on 

Observe that the knobs and switches in the front and at the back of arc 

welding machine are flexible and put correctly in place.  If any knob has not 

been put correctly in place, please correct.  If you can't correct or fix the knob, 

please replace immediately;  

If any  

switch is not flexible or it can't be put correctly in place, please replace  

immediately.  Please get in touch with maintenance service department if there 

are no accessories. 

After turn-on power, watch/listen if the arc-welding  machine has shaking, 

whistle calling or peculiar smell.  If there is one of the above problems, find out 

the reason and clear it. If you can't find out the reason, please contact your local 

service repair station or distributor/agent .  

Observe that the display value of LED is intact. If the display number is  

not 

intact, please replace the damaged LED.  If it still doesn’t work, please maintain 

or replace the display PCB.  

Observe that the min/max values  

on  

LED agree with the set value. If there is 

any difference and it has affected the normal welding results, please adjust it. 

Check whether the fan is damaged and whether it is normal to rotate or 

control.  If the fan is damaged, please change immediately.  If the fan  does not 

rotate after the machine is overheated, observe if there is something blocking 

the blade.  If it is blocked, please clear the problem.  If the fan does not rotate 

after getting rid of the above problems, you can poke the blade by the rotation 

direction of fan. If the fan rotates normally, the start capacity should be 

replaced.  If not, change the fan.   

Observe whether the fast connector is loose or overheated. If  the arc- welding  

machine has the above problems, it should be fastened or changed.  

Observe whether the current output cable is damaged. If it is damaged, it 

should be insulated or changed.  

Monthly 

examinati

on 

Using the dry compressed air to clear the inside of arc welding machine. 

Especially for clearing up the dusts on radiator, main voltage transformer, 

inductors, IGBT modules, fast recover diodes, PCB’s, etc.  

Check the screws  

and bolts  

in the machine. If any is loose, please screw it 

tight.  If it is shaved, please replace. If it is rusty, please erase rust on all bolts to 

ensure it works well. 

Quarter- 

yearly 

examinati

on 

Check whether the actual current accords with the displaying value. If they did 

not accord, they should be regulated. The actual welding current value can be 

measured by and adjusted by plier-type ampere meter.  

Yearly 

examinati

on 

Measure the insulating impedance among the main circuit, PCB and case, if it 

below 1M

Ω

, insulation is thought to be damaged and need to change, and need 

to change or strengthen insulation.  

 

Содержание GRAND MIG 200 MULTI PFC SYN MV

Страница 1: ...D MIG 200 MULTI PFC SYN MV IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your d...

Страница 2: ...ng 3 3 5 TIG Welding 3 4 Maintenance of MIG Gun mechanism 3 4 1 Dissection graphics for the MIG GUN 3 4 2 Parts list for MIG GUN 3 4 3 Operation for MIG GUN 4 OPERATION 4 1 Layout for the front and re...

Страница 3: ...nd receivers c computer and other control equipment d safety critical equipment for example guarding of industrial equipment e the health of the people around for example the use of pacemakers and hea...

Страница 4: ...tric shock by touching these metallic objects and the electrode at the same time The operator should be insulated from all such bonded metallic objects Earthing of the workpiece Where the workpiece is...

Страница 5: ...over current and over heat If any one of the above problems happens the alarm lamp on the front panel will be lit and output current will be shut off automatically for the machine to protect itself a...

Страница 6: ...requirements of welding craft 2 3 Volt Ampere Characteristic MIG series welding machine has an excellent volt ampere characteristic whose graph is shown as the following figure The relation between t...

Страница 7: ...rrent A 40 200 Welding Volta ge V 14 24 No load Voltage V 65 Duty cycle 40 35 140A 30 110A 40 150A 60 110A 60 80A 60 125A 100 85A 100 65A 100 95A 30 200A 25 200A 35 200A 60 145A 60 130A 60 155A 100 11...

Страница 8: ...duty cycle should be reduced 3 3 Equipment Connection 3 3 1 MIG Gas shielded wire Welding 1 Insert the earth cable plug into the negative socket on the front of the machine and tighten it 2 Plug the w...

Страница 9: ...this connection is not made there will be no electrical connection to the welding torch 4 Connect the power cable of welding machine with the output switch in electric box on site 3 3 3 Spool Gun Swi...

Страница 10: ...ic box on site 3 3 4 MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to the positive socket while t...

Страница 11: ...grounded Switch the ON OFF Switch located on the rear panel to OFF 1 Connect the earth lead to tighten clockwise Connect the earth clamp to the work piece Contact with the work piece must be firm con...

Страница 12: ...CO2 Euro rear thimble 1 14 Screw M4 6 UNI 6107 1 15 Torch locknut plastic screw thread 1 16 Euro main socket flexibility pin 1 17 Feeding pipe locknut 1 18 Insulating feed pipe 0 6 0 8 3m Blue 1 19 Sp...

Страница 13: ...such a way that it rotates counter clockwise You can use either a diameter 200mm or 100mm wire reel in the machine Attach the reel with a reel lock Unfasten the wire end from the reel but hold on it a...

Страница 14: ...urrent display Welding Current display when machine is working Set current display before welding Unit A 6 Voltage display Welding voltage display when machine is working Set voltage display when MIG...

Страница 15: ...nection Connect to the MIG gun connecter will be connect to the MIG gun connecter will be 24 Slow feed knob 25 Burn back knob 26 SPOOL GUN switch 27 Remote switch 4 2 Welding operation 4 2 1 MIG mode...

Страница 16: ...position the power L E D light should illuminate the fan comes on the device work properly 2 Select TIG using the parameter adjust select knob 3 Set the remote switch to on or off position as require...

Страница 17: ...e for CO2 corner welding of low carbon steel solid welding wire Corner joint Material thickness MM Wire diameter MM Welding current A Welding voltage V Welding speed CM MIN Gas flow rate L MIN 1 0 0 8...

Страница 18: ...aluminum alloy pulse MIG Welding position Material thicknes s MM Wire diamete r MM Weldin g current A Weldin g voltage V Welding speed CM MIN Nozzle and workpiece spacing MM Gas flow rate L MIN Butt j...

Страница 19: ...he arc in unprotected eyes Ensure good ventilation of the machine to improve Duty Cycle Turn off the engine when the operation finished for energy consumption efficiency When power switch shuts off pr...

Страница 20: ...ease replace the damaged LED If it still doesn t work please maintain or replace the display PCB Observe that the min max values on LED agree with the set value If there is any difference and it has a...

Страница 21: ...d Check the PCB Wire reel works The press wheel is loosen or weld wire skids Press it tightly again The wheel doesn t fit with the diameter of weld wire Change the wheel Wire reel damaged Change it Wi...

Страница 22: ...on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on E16 Wire feeder over l...

Страница 23: ...5 4 Electrical schematic drawing...

Страница 24: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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