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Owner’s Manual (Toro GM4000 Series Snowblower) 

N14869                                                                                   3 -                                                                            November, 2004                      

2

 
Maintenance Continued 

 

Trouble Shooting:

 

 
To assist with maintenance, repair, or use of the snowblower, the following list of common problems and 
corrections is provided: 

 
Problems: 

Possible Cause: 

 

Solution: 

 

Auger Will 

Shear Bolts Broken 

 

Check and replace any shear bolts located on the auger drive 

Not Turn 

sprocket, cross shaft drive sprocket (see illustration of parts in 
section 4). 

 
 

 

Auger Chain Broken   

Replace drive chain (see illustrations of parts in section 4). 

 

Gearbox Not Turning 

Check shear bolt on PTO, replace if broken (see illustration of 
parts in section 4). 

 
 

 

Gearbox Failed 

 

Repair or replace complete unit. 

 

 

Internally 

 

Hydraulic Hose 

 

Check to make sure they are connected into the correct outlet 

Connection 

 

 

ports on the spool valve. 

 

Spout Will 

Frozen Snow   

 

Snow or ice has become compacted on spout rotator gear,  

Not Rotate 

 

 

 

 

remove as required and clean after each use to avoid freezing.  

 
 

Gear Alignment 

Spout rotator gear and drive sprocket have become 
misaligned. Realign per instructions given (section 2, pages 
2-1 & 2-2). 

 
 

Hydraulic Hose 

Check to make sure they are connected into the correct outlet  

 Connections 

  ports 

on the spool valve.  

 

 

Snow Not 

Compacted with Snow  

Disengage PTO or hydraulic controls (release all hydraulic 

Discharging 

    pressure), 

turn 

the 

tractor off, then using a wooden pole clean 

From Spout   

 

 

 

the snow from the spout. 

 

Fan Not Turning 

Check shear bolt on PTO, replace if broken or check for 
gearbox failure (see illustration of parts in section 4). 

  

 
 

 

 
 
 
 
 

Содержание 601TR4000

Страница 1: ...Book Originating w Serial Number 39 100 Model Number _________________ Serial Number __________________ Date of Purchase ________________ Specialized Equipment Inc 650 So Main Street PO Box 337 Hector MN 55342 Business Phone 320 848 6266 Fax 320 848 6269 Toll Free 1 800 828 7624 N14869 November 2004 ...

Страница 2: ...ned to provide years of dependable service when proper use and maintenance is adhered to The potential for misuse in many applications exists therefore a limited warranty is provided as follows All Shredders Rotor Balance Critical rotor balance can be affected by conditions beyond LOFTNESS control such as the operation of a shredder beyond the Company s rated capacity improper knife replacement mi...

Страница 3: ... 1 1 Safety Instructions for Operation 1 2 Section 2 Operating Equipment Set up 2 1 Operating Instructions 2 2 Section 3 Maintenance Maintenance 3 1 Lubrication 3 1 Trouble Shooting 3 2 Storage 3 3 Bolt Torque Chart 3 4 Section 4 Service Parts Ordering Service Parts 4 1 Return Policy 4 1 Decal List 4 2 Decal Locations 4 3 Parts Lists and Drawings 4 4 ...

Страница 4: ...ws and in compliance with on product labeling and these instructions Make sure that all personnel have read this owner s manual and thoroughly understand safe and correct operating installation and maintenance procedures Provide impact resistant shielding on the power unit to protect the operator from the possible dangers of flying debris Make sure the snowblower is set up correctly before being p...

Страница 5: ...Section 1 Safety ...

Страница 6: ...YEWEAR IS ABSOLUTELY MANDATORY for operator and others in the work area Due to the possible danger of flying debris it is ABSOLUTELY MANDATORY that IMPACT RESISTANT SHIELDING be provided on the power unit to protect the operator The owner is responsible for providing the operator protection devices on the power unit ...

Страница 7: ...ly hazardous situation which if not avoided could result in severe personal injury or death CAUTION black lettering on yellow back ground Refers to a potential hazard or unsafe practice which may result in minor personal injury The following safety information is a general overview of precautions that should be adhered to 1 Read this manual carefully Become thoroughly familiar with the controls an...

Страница 8: ...ing lubricating adjusting or servicing any part of the snow blower always exercise the Mandatory Shut Down Procedure section 1 page 1 2 After service has been performed be sure to restore all guards shields and covers to their original position Read and observe all warnings decals on the machine before attempting to operate the snowblower Do not attempt to operate this machine unless all factory d...

Страница 9: ...wer always exercise the following Mandatory Shut down Procedure section 1 page 1 2 Operations Safety Because this machine will be operated in a potentially hazardous environment it is absolutely mandatory that you read and follow these safety precautions WARNING Stay alert for hidden hazards or traffic Do not carry passengers Never operate the snowblower without good light or visibility Engage the...

Страница 10: ... other safety precaution devices in place Shields are for your protection please keep all shields in place Do not operate on extremely steep slopes Always remove snow by traveling in an up and down direction on slopes To avoid loss of control and to prevent overturn never drive diagonally across the slope Reduce speed when turning Before servicing or adjusting the snowblower or removing material f...

Страница 11: ...Section 2 Operating ...

Страница 12: ...YEWEAR IS ABSOLUTELY MANDATORY for operator and others in the work area Due to the possible danger of flying debris it is ABSOLUTELY MANDATORY that IMPACT RESISTANT SHIELDING be provided on the power unit to protect the operator The owner is responsible for providing the operator protection devices on the power unit ...

Страница 13: ...assembled onto the spout Unpack all components and assemble the spout and rotator controls onto the snowblower as follows 1 Assemble the 1 2 step washers Figure 1 item 1 1 2 x 3 8 shoulder bolts and lock nuts onto the spout gear on one side only of the spout but do not tighten down Figure 1 2 Apply grease onto the spout base ring Figure 2 Figure 2 3 Slide the spout onto the base ring Figure 3 chec...

Страница 14: ...les in top of control console per dimensions shown in figure 6 Figure 6 Loosely mount a toggle switch in each hole with washer and nuts supplied Plug 2 wire harness terminals onto toggle switch terminals and attach decals Item 1 figure 6 reference figure 8 page 2 3 Plug harness terminal onto traction unit accessory wire harness connector located at fuse block Secure ring terminal wire of harness t...

Страница 15: ...ut on lift pressure adjusting screw Adjust lift pressure screw to attain 2000 psi minimum Tighten jam nut on lift pressure adjusting screw shown in figure 10 with item 1 as the control valve and Item 2 as the lift pressure adjusting screw Figure 10 Return control valve to original pressure setting Refer to Toro Operator s Manual when removing the snowblower and reinstalling the cutting unit Hydrau...

Страница 16: ...WARNING Keep all guards shields and decals in place The gearbox uses SAE 90 gear oil and should be checked regularly Warranty will not be allowed when it is evident that gears were run dry Operator should not raise and lower blower under heavy loads to gain traction Adjust the blower skid shoes so the cutting blade is about 1 2 above the ground for best results Do not use the snowblower as a bulld...

Страница 17: ... one direction of the sidewalk or driveway Start on one side of the area that needs to be cleaned set chute in the direction required to discharge the snow and proceed At the end of the first pass stop turn the machine around rotate the chute 180 degrees for the return pass Completion of each pass will require rotating the chute 180 degrees to maintain the direction of discharge to be towards the ...

Страница 18: ......

Страница 19: ...Section 3 Maintenance ...

Страница 20: ......

Страница 21: ... WARNING The driveline and components on these snowblowers are set up to run at 540 or 1000 RPM with shear bolts placed at the appropriate connections to protect the equipment if it becomes clogged and can not run Refer to figure 1 items 1 2 for location of shear bolts Figure 1 Lubrication Never attempt to lubricate the snowblower with the engine running Always be sure to exercise the Mandatory Sh...

Страница 22: ... complete unit Internally Hydraulic Hose Check to make sure they are connected into the correct outlet Connection ports on the spool valve Spout Will Frozen Snow Snow or ice has become compacted on spout rotator gear Not Rotate remove as required and clean after each use to avoid freezing Gear Alignment Spout rotator gear and drive sprocket have become misaligned Realign per instructions given sec...

Страница 23: ...PTO disengaged clean the snowblower especially in areas of drive chain fan spout and auger where it could become frozen or rusted together and cause damage when unit is used next time Be sure to exercise the Mandatory Shut down Procedure section 1 page 2 before attempting any type of cleaning or maintenance Repair or replace worn parts Coat moving parts and high wear areas with oil especially the ...

Страница 24: ... Silver Gold 1 4 55 6 2 72 8 1 86 9 7 112 13 121 14 157 18 61 6 9 86 9 8 5 16 115 13 149 17 178 20 229 26 250 28 324 37 125 14 176 20 3 8 17 23 22 30 26 35 34 46 37 50 48 65 19 26 26 35 7 16 27 37 35 47 42 57 54 73 59 80 77 104 30 41 42 57 1 2 42 57 54 73 64 87 83 113 91 123 117 159 45 61 64 88 9 16 60 81 77 104 92 125 120 163 130 176 169 229 65 88 92 125 5 8 83 112 107 145 128 174 165 224 180 244...

Страница 25: ...W ZnCr or W ZnCr W CL 8 8 Plated Plated Plated Bolt Silver Gold Silver Gold Silver Gold M4 15 107 19 2 2 23 2 6 30 3 4 33 3 7 42 4 8 16 1 8 M6 51 5 8 67 7 6 79 8 9 102 12 115 13 150 17 56 6 3 M8 124 14 159 18 195 22 248 28 274 31 354 40 133 15 M10 21 28 27 36 32 43 41 56 45 61 58 79 22 30 M12 36 49 46 63 55 750 72 97 79 107 102 138 39 53 M16 89 121 117 158 137 186 177 240 196 266 254 344 97 131 M2...

Страница 26: ......

Страница 27: ...Section 4 Service Parts ...

Страница 28: ......

Страница 29: ...t State whether freight express parcel or other handling is desired Confirm telephone orders in writing 2 Inspection of parts when received is important Damages or shortages should be brought to the attention of the carrier at the time the parts are accepted Shipper s responsibilities cease upon delivery of shipment in good order to the customer Return Policy Return of parts for either warranty or...

Страница 30: ...ying the new decal Refer to illustration drawing on page 4 3 for placement of below listed decals 4136 Oil 2 required 4191 Danger Keep Hands Away 1 required 4137 Grease 4 required 4256 Caution Do Not Start 1 required 4138 F E M A 1 required 4257 Caution Keep Guards 1 required 4139 Warning Rotating Parts 1 required N12684 Small 3D Loftness 1 required 4141 Red Reflector 2 required N12685 Medium 3D L...

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Страница 37: ...es Snowblower N14869 4 November 2004 9 he above picture is shown to assist in the connecting of the snowblower to the Toro mower Refer to the T previous pages for the individual parts breakdown or identification and quantity required ...

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