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Operating Manual
Bedienungsanleitung

2 l Semi-Automatic Dispense System
2 l-Halbautomatisches Dosiersystem

97007/97008/97009/97010

Содержание 97007

Страница 1: ...Operating Manual Bedienungsanleitung 2 l Semi Automatic Dispense System 2 l Halbautomatisches Dosiersystem 97007 97008 97009 97010 ...

Страница 2: ...2 ...

Страница 3: ...3 English 6 28 Deutsch 29 53 ...

Страница 4: ...13 3 1 2 Pneumatics 13 3 2 Connections and Dimensions 13 3 3 Other Data 14 3 4 Safety Device 14 4 Installation 14 4 1 Environmental and Operating Conditions 14 4 2 Space Requirements 15 4 3 Connecting the Unit 15 5 Dispensing 15 5 1 First Operation 15 5 2 Filling and Refilling the Product Reservoir 16 5 3 Adjusting the Dispensed Quantity 17 5 3 1 Time Controlled Mode 17 5 3 2 Continuous Mode 18 5 ...

Страница 5: ...ing 20 7 2 Replacing the Rupture Disk 22 8 Special Adjustments for Service Personal only 23 8 1 Adjusting the Level Sensor only 97009 23 8 2 External Connection Empty Signal only 97009 24 9 Annex 25 9 1 Spare Parts 25 9 2 Pin assignment 26 9 3 Declaration of EC Conformity 28 ...

Страница 6: ...corresponding position numbers in the illustration on page 10 12 The point emphasizes an instruction step Instruction steps in the illustrations are indicated with arrows When several instruction steps are indicated in an illustration the shading of the arrow has the following meaning Black arrow 1st step Grey arrow 2nd step White arrow 3rd step 1 2 Items Supplied Semi automatic Dispense System Fo...

Страница 7: ...f data sheets FOLLOW UNCONDITIONALLY THE INSTRUCTIONS OF THESE DATA SHEETS If chemical products are not properly handled damage to health can result Observe general safety regulations for the handling of chemicals Observe manufacturer s instructions Request a safety data sheet for the LOCTITE product used When working with pressurized air wear protective glasses Damage to the power cord or the hou...

Страница 8: ... precision pressure regulator 0 1 bar 0 15 PSI The Controller 97007 is equipped with a pressure regulator 0 8 bar 0 115 PSI Both 97008 and 97009 are equipped with a precision pressure regulator 0 4 bar 0 60 PSI The Controller 97009 additionally has a low level sensor With the Semi automatic Dispense System anaerobic UV curing and cyanoacrylate adhesives can be dispensed The capacity of the integra...

Страница 9: ...mains open Dispensing needle size Additional Features 97009 only Two additionally features are available from batch no 2FFE0001 EMPTY If the reservoir is empty the contact of the level sensor opens A beeping tone indicates the message and the sign U is displayed READY If the dispensing cycle is finished and the reservoir is not empty closes a contact Both signals are available as dry contacts at t...

Страница 10: ...oir lid can be placed here 5 Power Switch I O ON OFF 6 Power Supply Socket 7 Power Fuse 2 A semi time lag glass type Removing jumpering or over riding of the safety devices can result in damage to the unit and is therefore prohibited 8 Pneumatic Supply 9 Socket XS 1 Start The footswitch is connected here It is also the output for the READY and EMPTY signals 1 2 3 4 5 6 7 8 9 ...

Страница 11: ...tor knob re engages a lock that prevents the setting from being unintentionally changed 97007 only Always adjust the desired pressure from lower to higher in the clockwise direction For example if the pressure should be reduced from 3 bar to 2 bar first reduce the pressure by turning in the counter clockwise direction from 3 bar to 1 bar and then increase to 2 bar by turning in the clockwise direc...

Страница 12: ... mode to continuous mode With the simultaneous pressing of the buttons for more than 0 5 seconds an operating mode change takes place to the Continuous mode In the display con appears The lighting of the LED CONT indicates Continuous mode During dispensing the elapsed dispensing time is indicated in the digital display beginning each time with 0 00 s The last dispensing time remains displayed unti...

Страница 13: ...ltered 10 µm oil free non condensing Accessory Order No 97120 Regulation range of the pressure regulator 97007 0 8 bar 0 115 PSI 97008 0 4 bar 0 60 PSI 97009 0 4 bar 0 60 PSI 97010 0 1 bar 0 15 PSI Pressure indication 0 10 bar 0 145 PSI 0 4 bar 0 60 PSI 0 4 bar 0 60 PSI 0 1 bar 0 15 PSI 3 2 Connections and Dimensions Power connection Cold appliance coupling IEC 320 acc to VDE 0625 Dimensions W x H...

Страница 14: ...ions Keep the pressure hose as short as possible Short switch on and switch off times for the dispensing valve are within reach Keep product feed lines as short as possible The shorter the feedline the smaller the specific resistance and the lower the dispensing pressure can be Avoid kinking In any cases the pressure hose and product feedline should not be longer than 2 m Do not use inflexible hos...

Страница 15: ...o pneumatic connection 8 5 Dispensing 5 1 First Operation Check that the dispensing valve is connected correctly according to the operating manual Switch the power switch 5 to position I ON When you switch on the controller 97009 an empty signal with a peeping tone is indicated This will happen because there is no product bottle in the reservoir 230 mm 9 1 335 mm 13 2 350 mm 13 8 ...

Страница 16: ... gauge 13 indicates no pressure Loosen the reservoir knobs 2 and remove the lid 1 Product residue on the product feedline Do not contaminate the product feedline with dust or moisture Place the lid 1 on the drip funnel Check that there is no condensed moisture at the bottle or the sensor surface 97009 only Place the bottle in the bottle nesting block 14 Check that the product bottle inserted in th...

Страница 17: ...spensing pressure After this check the dispensed quantity Repeat this sequence until the desired dispensed quantity is roughly achieved When the desired dispensed quantity is roughly achieved Set the exact dispensed quantity by changing the dispensing time with button or Press the footswitch to check the dispensed quantity Storing of the dispensed quantity setting for subsequent dispensing Press b...

Страница 18: ...itch to check if the product is ejected quickly enough from the dispensing needle When the dispensed quantity is achieved too slowly Increase the dispensing pressure or repeat this sequence with a larger dispensing needle Switching back to time controlled mode without storage of the dispensing time by renewed pressing of button or The LED extinguishes In the digital display the dispensing time is ...

Страница 19: ...nance Occasionally the o ring at the reservoir lid 3 should be lubricated with the enclosed silicone grease This will prolong the life of the o ring Clean hands after application of grease to assure surfaces to be bonded are clean Otherwise bonding might fail Clean the sensor surface the drip funnel and drip cup as required Both the bottle surface and the sensor surface must be free of condensed m...

Страница 20: ...ght LED defect When the controller is operational the unit can be used until repaired by Loctite Service No start signal Plug on the socket XS 1 Start 9 is loose Footswitch defective Switch the power switch to the position O OFF Tighten the screws of the plug Switch the power switch to the position I ON Replace the Footswitch No product too little or too much product Dispensing pressure not set co...

Страница 21: ...on manual for dispensing valve Lower pressure longer dispensing time Pressurized air escapes between reservoir housing and reservoir lid Reservoir knob 2 not tightened O ring leaky Tighten the reservoir knob Grease or renew the O ring Pressurized air escapes in the reservoir housing Punctured rupture disc Depressurizing valve 10 open or defective Replace the rupture disc see section 7 2 Close the ...

Страница 22: ...rupture disc must be replaced Disconnect electrical power Loosen the reservoir knob 2 and remove the reservoir lid 1 Remove the screws and open the housing Remove the rupture disc screw Replace the punctured rupture disc with a new one Replace and tighten the rupture disc screw Tightening torque maximum 20 Nm Affix the supplied type plate Close the housing Insert and tighten the screws ...

Страница 23: ... bottle of the product you use Leave as much residue in the bottle as is required in order to prevent air getting into the product feedline Insert the product bottle For small bottles use bottle nesting block 14 Check that the product bottle inserted into the bottle nesting block is pressed against the level sensor Only then the correct adjustment of the level sensor is possible For product bottle...

Страница 24: ...justment with a full bottle and an empty bottle again Close the housing Insert and carefully tighten the screws 8 2 External Connection Empty Signal only 97009 As a factory setting the controller analyzes the empty signal As an additional possibility a higher ranking controller can analyze this signal Therefore the low level sensor can be plugged to the XS 1 interface The connection cord XS 1 has ...

Страница 25: ... 8952225 6 Pressure Gauge 0 4 bar 0 60 PSI for 97008 and 97009 only 8950388 Pressure Gauge 0 2 5 bar 0 36 PSI for 97010 only 8950136 Pressure Gauge 0 10 bar 0 145 PSI for 97007 only 8950137 7 Shut off Valve 8950222 8 Footswitch 97201 9 Power Cord cold appliance coupling IEC 320 acc to VDE 0625 male connector according to the national regulations such as DIN VDE IEC SEV UL CSA SEMKO IEC B S IEC 3 p...

Страница 26: ...26 9 Annex 9 2 Pin assignment XS 1 Start via Foot Switch Never connect external voltage on pin 1 or 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 GND S1 1 2 Start 0VDC Controller XS1 24V output ...

Страница 27: ...elays max 30 VDC max 30 W max 1 A Never connect external voltage on pin 5 or pin 9 READY and EMPTY lamps driven with external voltage READY FULL External 24 V DC External GND Start 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 GND S1 1 2 Start Controller XS1 24V output Switch closed if controller is ready Switch open if reservoir is empty Internal relays max 30 VDC max 30 W max 1 A Never connect ext...

Страница 28: ...e not approved by Loctite this declaration loses its validity Declaration of Conformity In accordance with the EC Directive for Electro Magnetic Compatibility 89 336 EEC Appendix I The Manufacturer Henkel Loctite Deutschland GmbH Arabellastrasse 17 D 81925 München declares that the unit designated in the following is as a result of its design and construction in accordance with the European regula...

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