background image

4

OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE 

DRAFT IN THE AREA OF THE WATER HEATER PREVENTING 

THE  PRODUCTS  OF  COMBUSTION  FROM  EXHAUSTING 

THROUGH THE CHIMNEY OR VENT PIPE.

The venting of the water heater should be inspected by a qualified

 

service  technician  at  the  time  of  installation  and  periodically 

thereafter to ensure a down-draft condition does not exist.

DO  NOT  OBSTRUCT  THE  FLOW  OF  COMBUSTION AND 

VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND 

VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

EXTENDED NON-USE PERIODS

 

WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER 

SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN 

USED FOR A LONG PERIOD OF TIME (GENERALLY TWO 

WEEKS OR MORE). HYDROGEN GAS IS EXTREMELY 

FLAMMABLE. 

 To reduce the risk of injury under these conditions, 

it is recommended that the hot water faucet be opened for several 

minutes at the kitchen sink before using any electrical appliance 

connected to the hot water system.  If hydrogen is present, there will 

probably be an unusual sound such as air escaping through the pipe 

as the water begins to flow. 

 THERE SHOULD BE NO SMOKING 

OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN.

INSULATION BLANKETS

Insulation  blankets  available  to  the  general  public  for  external 

use  on  gas  water  heaters  are  not  approved  for  use  on  your 

 

Lochinvar water heater. The purpose of an insulation blanket is to 

reduce the standby heat loss encountered with storage tank water 

heaters. Your Lochinvar water heater meets or exceeds the the 

current edition of  ASHRAE/IES 90.1 standards with respect to 

 

insulation  and  standby  loss  requirement  making  an  insulation 

blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this 

heater, you should follow these instructions.  Failure to follow 

these instructions can result in fire, asphyxiation, serious 

personal injury or death.

• 

  Do not apply insulation to the top of the water heater, as 

this will interfere with safe operation of drafthood.

  Do not cover the temperature & pressure relief valve.

  Do not cover the instruction manual.  Keep it on the side 

of the water heater or nearby for future reference.

  Do obtain new labels from Lochinvar for placement on the 

blanket directly over the existing labels.

HIGH ALTITUDE INSTALLATIONS

 WARNING

INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE 

REPLACEMENT OF THE BURNER ORIFICE IN ACCORDANCE 

WITH SECTION 8.1.2 OF THE NATIONAL FUEL GAS CODE 

 (ANSI Z223.1). FAILURE TO REPLACE THE ORIFICE WILL 

RESULT IN IMPROPER AND INEFFICIENT OPERATION 

OF THE APPLIANCE RESULTING IN THE PRODUCTION 

OF INCREASED LEVELS OF CARBON MONOXIDE GAS 

IN EXCESS OF SAFE LIMITS WHICH COULD RESULT IN 

SERIOUS PERSONAL INJURY OR DEATH.

You should contact your gas supplier for any specific changes

 

which may be required in your area.

As elevation above sea level is increased, there is less oxygen 

per cubic foot of air.  Therefore, the heater input rate should be 

reduced at high altitudes for satisfactory operation with the reduced 

oxygen supply.  Failure to make this reduction would result in an 

overfiring of the heater causing sooting, poor combustion and/or 

unsatisfactory heater performance.

REQUIREMENTS

Ratings  specified  by  manufacturers  for  most  appliances  apply 

for  elevations  up  to  2000  feet.    For  elevations  above  2000 

feet, ratings must be reduced at the rate of 4% for each 1000 

feet  above  sea  level.    For  example,  if  a  heater  is  rated  at 

 

120,000 Btuh at sea level, to rate the heater at 4000 feet, you 

subtract 4 (once for each thousand feet) x.04 (4% input reduction) 

x 120,000 Btuh (original rating) from the original rating.  Therefore, 

to calculate the input rating at 4,000 feet: 4 x .04 x 120,000 =19,200 

Btuh, 120,000  - 19,200 = 100,800 Btuh.  At 6000 feet the correct 
input rating should be 91,200 Btuh.

The  input  reduction  is  primarily  achieved  by  reducing  the 

size of the main burner orifices.  To do this, the main burner 

orifices require replacement with orifices sized for the particular 

installation elevation.  Correct orifice sizing and parts may be 

obtained from 

 

Lochinvar.  When ordering, be sure to state the 

model number and the altitude of the location where the water 

heater is being installed.

Upon  completion  of  derating  of  the  heater,  adjustment  to  the 

gas  pressure  regulator  may  be  required.  See  CHECKING 

 

THE  INPUT  section  in  this  manual  for  inlet  and  manifold 

 

pressure requirements.

Also due to the input rating reduction required at high altitudes, 

the output rating of the appliance is also reduced and should be 

compensated for in the sizing of the equipment for application.

FEATURES

THE ELIMINATOR™ 

(SELF-CLEANING SYSTEM)

These  units  include  The  Eliminator  (Self-Cleaning  System) 

installed in the front water inlet, see Figure 2.  The Eliminator 

must be oriented correctly for proper function.  There is a marked 

range on the pipe nipple portion of the Eliminator, that must be 

aligned with the top of the inlet spud.   A label above the jacket 

hole has an arrow that will point to the marked portion of the pipe 

nipple if the orientation is correct.  If the arrow does not point 

within the marked range on the pipe nipple, adjust the pipe nipple 

to correct.  A pipe union is supplied with the Eliminator to reduce 

the  probability  of  misaligning  the  Eliminator  accidentally  while 

tightening the connection to the inlet water supply line.   Improper 

orientation of the Eliminator can cause poor performance of the 

heater  and  can  significantly  reduce  outlet  water  temperatures 

during heavy draws.

Note: The inlet tube may have 1, 3 or 7 cross tubes.

FIGURE 2

For proper function, the Eliminator must be oriented correctly.  

There is a marked range on the pipe nipple that must be aligned 

with the top of the inlet spud (check for label on the appliance) 

to  assure  proper  operation.  Please  check  to  confirm  that  the 

marked range is in alignment with the top of the spud. A pipe 

 

union  is  supplied  with  the  Eliminator  to  help  eliminate  the 

Содержание CGL150

Страница 1: ...ed in U S A 1011 322880 000 CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for b...

Страница 2: ...installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available from the National Fire Protection...

Страница 3: ...ater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTIC AND OR EXHAUST FANS OPERATING ON THE PREMISES WITHAWATER HEATER...

Страница 4: ...n per cubic foot of air Therefore the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply Failure to make this reduction would result in an...

Страница 5: ...DUCER BLOWER ASSEMBLY All units are equipped with a exhaust inducer The inducer assists in drawing in fresh air to the unit for combustion and then assists in dispensing the combustion by products int...

Страница 6: ...ns above 2000 feet 610m refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure LEVELING If the unit is not level insert the bolts which were used in crating into the...

Страница 7: ...ater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters This water heater...

Страница 8: ...r well Excessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device...

Страница 9: ...ALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAPORDRIPLEG MUSTBEINCORPORATEDINTHEPIPING SEE FIG 9 THE DIRT LEG...

Страница 10: ...h the latest version of the National Electrical Code ANSI NFPA No 70 FIGURE 10 SINGLE UNIT WIRING DIAGRAM must conform to all local code authority having jurisdiction AN ELECTRICAL GROUND IS REQUIRED...

Страница 11: ...emperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the te...

Страница 12: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Страница 13: ...BE CLOSED ON DURING THE RINSE OPERATION AND OPEN OFF WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACH...

Страница 14: ...in the installation diagrams on the following pages are typical The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject HEATER WITH...

Страница 15: ...NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LI...

Страница 16: ...RS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEA...

Страница 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN LOCHINVAR T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Страница 18: ...rner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or the uni...

Страница 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Страница 20: ...WHICH INJURYOCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSETIMEOFCHILDREN AGEDORDISABLEDPERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDRENTOUSEAHOTWATERTAP...

Страница 21: ...essure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure gauge and replace...

Страница 22: ...when removed New pipe collars will insure that the seal is such as to prevent leakage of flue products when properly installed NOTE Anode rod inspection may need to be made more frequently in areas s...

Страница 23: ...calling your service agent the following checklist should be examined to eliminate obvious problems from those requiring replacement or servicing Check that main manual gas shutoff valve is fully open...

Страница 24: ...e complete model and serial number as it appears on the product Refer to the part s list for more information SERVICE The installer may be able to observe and correct certain problems which may arise...

Страница 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Страница 26: ...n Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dr...

Страница 27: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Страница 28: ...28 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

Отзывы: