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1  

Determine water heater location

8

The outdoor Armor water heater gas 
manifold and controls met safe lighting and 
other performance under tests specified in 
ANSI Z21.10.3 – latest edition.

Installation must comply with:

•  Local, state, provincial, and national codes, laws, regulations, 

and ordinances.

•   National Fuel Gas Code, ANSI Z223.1 – latest edition.

•   National Electrical Code.

Before locating the water heater, check:

1.  Check for nearby connection to:

• Water piping
• Gas supply piping
• Electrical power

 NOTICE

 CAUTION

Do not install outdoor models directly on 
the ground.  You must install the outdoor 
unit on a concrete, brick, block or pressure-
treated wood platform.

Outdoor models must be installed outdoors 
only and must use the outdoor vent kit 
assembly supplied by the manufacturer. 

 

Personal injury or product damage may 
result if any other cap is used or if an outdoor 
model is used indoors. All covers, doors 
and jacket panels must be properly installed 
to ensure proper operation and prevent a 
hazardous situation.

 WARNING

This product contains a condensate 
management and disposal system that 
may be subject to freezing if exposed to 
sustained temperatures below 32°F. 
Precautions should be taken to protect the 
condensate trap and drain lines during 
extended periods of outdoor temperatures 
below 32°F. Consult the manufacturer 
(and see Table 1A below) for an optional 
condensate trap kit recommended for areas 
which may experience temperatures below 
32°F. 

Note: 

This condensate option is only 

available for Models OA 151 - 286 and
501 - 801.

Do not locate unit so that high winds can 
deflect off of adjacent walls, buildings 
or shrubbery causing recirculation. 

 

Recirculation of flue products may cause 
operational problems, bad combustion or 
damage to controls.  Locate unit at least 
3 feet (0.91m) from any wall or vertical 
surface to prevent wind conditions from 
affecting performance.

The outdoor unit must not be installed in 
an area that is enclosed by walls or a fence 
that will block free wind movement around 
the unit.  Free movement of wind around 
the outdoor unit is required to carry away 
the flue products and provide combustion 
air.  The flue outlet/combustion air inlet 
of an outdoor unit must not be installed 
closer than 10 feet from an inside corner of 
an L-shaped structure.  Walls or enclosed 
fencing may cause eddy currents which 
can recirculate the flue products into the 
combustion air inlet.  Recirculation of flue 
products may cause operational problems, 
bad combustion or non-warrantable 
damage to controls.

 CAUTION

  - Do not install the outdoor unit under a 
  deck.
  - Do not install an outdoor unit in a well, 
   stairwell, alcove, courtyard or other 
  recessed 

area.

  - Do not install outdoor units on stack 
  frames.

Failure to comply with the above could 
result in severe personal injury, death or 
substantial property damage.

 WARNING

 CAUTION

  - Do not install outdoor units in locations 
    where rain from building runoff drains 
    will spill onto the unit.
  - Do not locate the outdoor unit so that 
    water from sprinklers may spray directly 
    onto it.  Water may damage controls or 
    other electrical components.

   Outdoor Armor Water Heater 

Installation & Operation Manual

 CAUTION

Model OA 400 is NOT suitable for installation 
in areas which may experience temperatures 
below 32°F.

 WARNING

Tabe 1A - Ambient Temperature 

Requirements

Model

Kit Number

Minimum Allowable 

Ambient Temperature

OK 151/211
OA 151/200

KIT30123

5

°

F

OK/OA 286

KIT30124

5

°

F

OK/OA

501 - 801

KIT30125

10

°

F (OK/OA 501)

5°F (OK/OA 601 - 801)

2.  - Keep venting areas free of obstructions.  
 

- Keep area clean and free of combustible and flammable 

  

materials. 

 

 

- To avoid a blocked air inlet or blocked flue condition, 

 

  keep the outdoor air inlet and flue outlet clear of leaves, 

  

debris, 

etc.

Содержание 151 - 801

Страница 1: ...is water heater MUST NOT be installed in any location where gasoline or flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electri...

Страница 2: ...ERMINE WATER HEATER LOCATION Provide Clearances 9 Outdoor Vent Air Intake Location 9 Flooring and Foundation 9 Prevent Combustion Air Contamination 9 Corrosive Contaminants and Sources 9 2 PREPARE WAT...

Страница 3: ...ter if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has been under water must be replaced When calli...

Страница 4: ...points for the line voltage power and the pump 18 Water heater drain port Location from which the heat exchanger can be drained 19 Low voltage connection board The connection board is used to connect...

Страница 5: ...360 26 31 40 15 19 24 1 Left Side inside unit Model 286 The Outdoor Armor Water Heater How it works continued Left Side inside unit Models 151 200 Models 151 200 19 10 16 23 28 21 32 18 7 12 27 13 8 4...

Страница 6: ...42 20 39 27 14 IMG00395 Models 400 501 2 28 16 23 3 5 34 15 17 4 8 7 18 32 21 26 IMG00396 19 1 Rear View Models 400 501 Left Side inside unit Models 400 501 41 27 9 12 13 39 42 25 14 20 29 IMG00288 30...

Страница 7: ...he outdoor water heater is listed to UL353 The auto reset high limit is listed to ANSI Z21 87 7 Maximum allowed working pressure is located on the rating plate NOTICE Model Number Note Change N to L f...

Страница 8: ...ocate unit at least 3 feet 0 91m from any wall or vertical surface to prevent wind conditions from affecting performance The outdoor unit must not be installed in an area that is enclosed by walls or...

Страница 9: ...hich may cause contaminated combustion air Outdoor vent air intake location The flue products discharged from the flue outlet on the outdoor vent may be very hot Avoid touching or other direct contact...

Страница 10: ...REWS WALL STRAP ELBOW FLUE PIPE VENT TERMINATION VENT COVER CLAMP IMG00445 NOTE VERIFY GASKETS ARE SEATED EVENLY INSIDE THE GROOVE Figure 2 3 Install Flue Pipe Assembly Models 701 801 5 Slide the flue...

Страница 11: ...ice Models 151 286 Models 151 286 1 Remove the top and front access covers from the unit Phillips screwdriver required for removal 2 Remove the three screws securing the gas valve to the venturi FIG 2...

Страница 12: ...vel a Adjust legs if necessary to level the water heater see FIG 2 8 below COVER ALLEN WRENCH ADJUSTMENT SCREW Figure 2 7 Gas Valve Adjustment Models 601 801 Models 601 801 1 Remove the top access cov...

Страница 13: ...ng required by local codes NOTICE Flow switch and relief valve installation Basic steps are listed below to guide you through the installation of the flow switch and relief valve provided with the uni...

Страница 14: ...he amount of turns listed in Table 3A based on the model Consult the manufacturer s instructions for wiring the flow switch to your system NOTICE Be sure to install flow switch so that the arrow on th...

Страница 15: ...to achieve proper operation As shipped from the factory the tank sensor is in the literature package shipped with the unit Placing the sensor in the tapping provided on the storage tank will improve t...

Страница 16: ...o support the weight of the water heater circulator pump with the piping or its accessories Refer to the pump manufacturer s installation instructions Failure to comply could result in severe personal...

Страница 17: ...mp with the piping or its accessories Refer to the pump manufacturer s installation instructions Failure to comply could result in severe personal injury death or substantial property damage CAUTION F...

Страница 18: ...e illustrations are meant to show system piping concept only the installer is responsible for all equipment and detailing required by local codes Indoor tank shown for illustration purposes The piping...

Страница 19: ...4 5 5 501 3 3 1 2 4 5 5 5 6 601 3 3 1 2 4 5 5 5 6 701 3 4 5 5 6 6 6 801 3 4 5 6 6 6 6 NOTICE Please note that these illustrations are meant to show system piping concept only the installer is responsi...

Страница 20: ...etailing required by local codes Indoor tank shown for illustration purposes Model Number of Units 2 3 4 5 6 7 8 Required Pipe Sizes in NPT 151 1 1 2 2 2 2 2 1 2 3 3 200 1 1 2 2 2 1 2 2 1 2 3 3 4 286...

Страница 21: ...e appliance must be disconnected from the gas supply piping system during any pressure testing of that system at a test pressure in excess of 1 2 PSIG 3 5 kPa b The appliance must be isolated from the...

Страница 22: ...wing verify during water heater startup 2 Install 100 lockup gas pressure regulator in supply line if inlet pressure can exceed 14 inches w c at any time Adjust lockup regulator for 14 inches w c maxi...

Страница 23: ...on the gas supply at the field installed manual gas valve WARNING 5 Turn the power switch to the ON position 6 Adjust the temperature set point on the control panel of the SMART SYSTEM control module...

Страница 24: ...PLACE THE MANOMETER TUBING OVER THE PRESSURE TAP Figure 4 8 Inlet Gas Supply Check Model 501 DO NOT adjust gas valve outlet pressure The gas valve is factory set for the correct outlet pressure This...

Страница 25: ...ter pump is shipped loose on all Armor models Wire the water heater pump as shown in FIG 5 1 4 The outdoor water heater is capable of controlling a building recirculation pump field supplied Wire the...

Страница 26: ...pair cable If desired the shield can be connected to ground by installing a jumper wire between terminals 1 and 3 on connector X5 on the optional ModBus interface module NOTICE See Section 4 Gas Conn...

Страница 27: ...hould be wired to the low voltage connection board at the terminals marked for the tank sensor see FIG 5 3 The Leader control will use the water temperature at the tank sensor to control the operation...

Страница 28: ...BUILDING MANAGEMENT SYSTEM COM NO LOW WATER CUTOFF TANK THERMOSTAT SHIELD SHIELD TO NEXT HEATER A B A B FROM PREVIOUS HEATER A B IMG00423 Figure 5 3 Low Voltage Field Wiring Connections Outdoor Armor...

Страница 29: ...proved by the authority having jurisdiction In the absence of other authority PVC and CPVC pipe must comply with ASTM D1785 or D2845 Cement and primer must comply with ASME D2564 or F493 8 A condensat...

Страница 30: ...ersonal injury death or substantial property damage PVC TEE ASSEMBLY FACTORY SUPPLIED TO FLOOR DRAIN 2 PVC CAP WITH BLOCKED DRAIN SWITCH RETAINING SCREW CONDENSATE FROM HEAT EXCHANGER Figure 7 1 Conde...

Страница 31: ...Check for gastight seal at every connection seam of air piping and vent piping Venting system must be sealed gastight to prevent flue gas spillage and carbon monoxide emissions which will result in s...

Страница 32: ...all a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety i...

Страница 33: ...33 7 Start up continued Figure 7 3 Operating Instructions Models 400 801 Outdoor Armor Water Heater Installation Operation Manual...

Страница 34: ...ition and ensuring that the water heater shuts down and registers an alarm Open the manual shutoff valve and reset the control 9 Turn the main power off to the water heater 10 Place the water heater b...

Страница 35: ...en status NOTICE Please note that the brackets denote screen status NOTICE When installed in a Cascade system the individual controls must be programmed for cascade operation This is accomplished by a...

Страница 36: ...outlet temperature sensor When the outlet temperature exceeds 185 F the unit will reduce the fan speed If the outlet water temperature exceeds 195 F the control will shut the unit down until it cools...

Страница 37: ...continued 1 Turn ON the main power to the water heater by placing the ON OFF switch in the ON position 2 From the Status Screen press the NAVIGATION dial to access the Set Points Screen 3 Press the L...

Страница 38: ...page 34 of this manual to program the set point If the water temperature at the tank is less than the set point differential then the control will initiate a call for heat on the Cascade see the Outd...

Страница 39: ...larger models the control will lock out if this second attempt also fails On the 400 and smaller models the control will perform a total of 4 attempts before locking out 6 If flame is detected it hold...

Страница 40: ...and monitor water heater operation 8 Operating information The information on the bottom of the display shows the functions of the two SELECT keys on either corner and the NAVIGATION dial in the cente...

Страница 41: ...ing at the displayed percentage POSTPURGE The call for heat has been satisfied and the unit runs the fan for an additional 10 seconds to clear the combustion chamber and vent system of residual flue p...

Страница 42: ...UMP The status of the DHW pump output BMS VOLTAGE The voltage received from a BMS system RATE OUTPUT A 0 10V signal indicating the firing rate of the water heater DHW RUN HOURS The total hours of oper...

Страница 43: ...ION dial will display the Set Points Screen Turning the NAVIGATION dial will move the cursor up or down Turning the NAVIGATION dial will increase or decrease the current setting F RIGHT SELECT key fun...

Страница 44: ...kout and performance verification per Section 7 of this manual Flame inspection stable uniform Flame signal at least 10 microamps at high fire Clean the heat exchanger if flue temperature is more than...

Страница 45: ...and inspect the interior of the water heater 2 Vacuum any sediment from inside the water heater and components Remove any obstructions Clean condensate trap 1 Inspect the condensate drain line condens...

Страница 46: ...ere personal injury death or substantial property damage Following installation the valve lever must be operated AT LEAST ONCE A YEAR to ensure that waterways are clear Certain naturally occurring min...

Страница 47: ...eaning heat exchanger For recommended materials including brush appropriate extension s refractory cover and detailed instructions see Table 9B Heat Exchanger Cleaning Kits 1 Shut down water heater Fo...

Страница 48: ...n 4 Wheel Brush MSC20084 3mm Allen Wrench MSC20086 1 4 x 24 Drill Extension 501 801 KIT30064 CTN20005 Rear Refractory Cover MSC20083 Nylon 4 Wheel Brush MSC20085 1 4 x 12 Drill Extension MSC20086 1 4...

Страница 49: ...water or electricity connected to the unit As such actual switch states may vary from those shown on diagrams depending upon whether utilities are connected or a fault condition is present 2 See wiri...

Страница 50: ...st be replaced with wire having same wire gauge AWG and rated for a minimum of 105 C Exceptions Replacement high voltage spark lead and ribbon cables must be purchased from the factory Use of a non ap...

Страница 51: ...Notes Installation Operation Manual OUTDOOR CONDENSING WATER HEATER 51...

Страница 52: ...C12102 reflects the addition of condensate kit option information for areas that may reach below 32 F as well as a warning not to install OA 400 in these areas and Table 1A on page 8 Revision D ECO C1...

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