LNS Super Hydrobar HS 3.26 Скачать руководство пользователя страница 28

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CHAPTER 2: DESCRIPTION 

SUPER HYDROBAR HS 

2.4. SAFETY INSTRUCTIONS 

Only people who know the product and are sufficiently qualified, may install, put the spindle in 
use, maintain and, where necessary, repair. The customer must ensure that the provisions 
regarding internal monitoring, the indication prescribed events, organization of work, staff 
training is available with instructions for assembly. 

All persons who perform work on this machine, must have read and understood the notice 
instructions 

LNS disclaim all responsibility for possible accidents or property damage caused when safety 
instructions are not followed : 

  Do not handle the equipment without having knowledge of the safety instructions and the instructions 

for use. Safety instructions for the bar feed system, as well as the CNC lathe, must be strictly 
observed. 

  Non-qualified personnel, children, and persons under the influence of alcohol or medication should 

not handle the equipment.  

  Loose garments, long hair and jewellery can be dangerous.   

  Do not remove any covers while the bar feeder or the machine is under electrical power. 

  Do not conduct any maintenance operations during the automatic cycle.  

  Do not grasp moving or rotating objects, or nearby elements.  

  If certain safety shields or safety covers are removed to conduct maintenance, they must be 

reinstalled as soon as the maintenance work is completed. 

  No servicing should be carried out on the interface or inside the electrical cabinet while the bar feeder 

or the lathe is under electrical power.  

  It is strictly prohibited to jump wire or remove circuit breakers, main switches, and especially safety 

switches. 

  To avoid any harm to persons, or damage to components, use only the indicated points for lifting and 

moving the bar feeder system. No one should be near the hanging load, or within the operating range 
of the overhead hoist/crane, forklift, or any other means used for lifting and transportation. Do not 
knock the bar feeder while moving it as this could damage it. 

  Do not hit the barfeeder while traveling as this could damage it. 

  Do not move the bar feeder while it is electrically powered on. 

  The work area surrounding the bar feed system should always be clear of objects and well lit. The 

presence of oil on the ground could cause falls; it is important to maintain the floor clean on a regular 
basis. 

  Do not place the machine in a damp area and make sure that water or oil does not come into contact 

with the electrical equipment. 

  Do not open the clamping device (collet or chuck) of the lathe manually when the bar feeder is in 

automatic mode (Interface). 

  Each time the diameter is changed, also adapt spindle reduction tube. The use of spindle reduction 

tubes is highly recommended for machining bars with diameters smaller than the maximum capacity 
of the spindle. 

  Do not attempt to recharge the batteries of the PLC. 

  For the use and maintenance of the bar feeder, use only parts provided by or recommended by LNS. 

  If it is necessary to move the bar feeder once it has been originally installed, do not reinstall it before 

first contacting LNS or its local representative. 

  The rotating bar should never protrude the rear of the lathe spindle. 

  The maximum length (max. L) the bar feeder system is allowed to load is given by the length of the 

lathe spindle. The bar should never extend more than 3 times its diameter beyond the lathe clamping 
device without support. 

Содержание Super Hydrobar HS 3.26

Страница 1: ...LNS SA CH 2534 Orvin www LNS group com Instruction manual ENG 9 HS 01 ANG...

Страница 2: ...SUPER HYDROBAR HS...

Страница 3: ...ysis for the correct incorporation 2 16 2 2 4 Hydraulic connections 2 17 2 2 5 Electric connections 2 19 2 3 MAINTENANCE 2 21 2 3 1 Hydraulique 2 21 2 3 2 Cleaning 2 21 2 3 3 Spare parts 2 21 2 4 SAFE...

Страница 4: ...SUPER HYDROBAR HS...

Страница 5: ...CHAPTER 1 INTRODUCTION 1 1 SUPER HYDROBAR HS CHAPTER 1 INTRODUCTION...

Страница 6: ...ny form or through any means whatsoever whether mechanical photographic sound or other without the express written authorization of LNS SA is prohibited LNS SA disclaims all responsibility for errors...

Страница 7: ...CHAPTER 2 DESCRIPTION 2 1 SUPER HYDROBAR HS CHAPTER 2 DESCRIPTION...

Страница 8: ...ction system Retraction device option 600 mm 600 mm 600 mm Main electrical power Volt 3 x 220 480 volt 50 Hz 60 Hz 3 x 220 480 volt 50 Hz 60 Hz 3 x 220 480 volt 50 Hz 60 Hz Hydrolic oil ISO 100 90 lit...

Страница 9: ...CHAPTER 2 DESCRIPTION 2 3 SUPER HYDROBAR HS 2 1 1 1 HS 3 26 Without retraction...

Страница 10: ...2 4 CHAPTER 2 DESCRIPTION SUPER HYDROBAR HS With retraction...

Страница 11: ...CHAPTER 2 DESCRIPTION 2 5 SUPER HYDROBAR HS 2 1 1 2 HS 6 42 Without retraction...

Страница 12: ...2 6 CHAPTER 2 DESCRIPTION SUPER HYDROBAR HS With retraction...

Страница 13: ...CHAPTER 2 DESCRIPTION 2 7 SUPER HYDROBAR HS 2 1 1 3 HS 6 65 Without retraction...

Страница 14: ...2 8 CHAPTER 2 DESCRIPTION SUPER HYDROBAR HS With retraction...

Страница 15: ...CHAPTER 2 DESCRIPTION 2 9 SUPER HYDROBAR HS 2 1 2 All view...

Страница 16: ...aulic unit 3 42 6 42 6 65 Tube Accessories Tube Accessories Tube Accessories Width 1100 mm 1200 mm 1200 mm Length 510 mm 1500 mm 1500 mm Height 90 mm 1100 mm 1100 mm Unpacking For practical and safety...

Страница 17: ...eet the tube supports and all the small material you will need Align the feet approximate on the head stock Then place the levelling plates see point 3 2 under the feet and centre them on the level ad...

Страница 18: ...ring at the front and the indexing ring at the rear of the tube To define X the measurement has to be made as follows FIG 32a On the centring ring 32a measure to the middle of the horizontal PH and v...

Страница 19: ...must not be moved otherwise the centring of the tubes can no longer be guaranteed Carefully place the tube 35 A40 A in its front and rear supports While turning the indexing ring by means of the tool...

Страница 20: ...t 3 1 2 from the biggest of the guide tubes reference tube 1 Insert a nylon thread into the reference tube which will be aligned on the head stock 2 Prepare a plug 55 A with a 2 2 mm hole in its centr...

Страница 21: ...und must be hard to guarantee the suppression of vibrations If the machine is installed on unstable ground it is recommended that the feet be secured to concrete blocks Block the plugs while bearing d...

Страница 22: ...for the approach Identify sources of risks including failures and failure modes associated with each task Risks can come from o machine in which the device SUPER HYDROBAR HS is integrated o its assoc...

Страница 23: ...he hoses provided with the small material join the front end of the pressure tube to the hydraulic unit The rear end of the pressure tube must be connected to the female snap joint also provided with...

Страница 24: ...stop A1 selector in AUT position Speed regulator fully open Turn on the lathe and the HYDROBAR Find the desired setting by means of the pressure regulator Vitesse d avance The feed speed must be suff...

Страница 25: ...placed on the front support prevents any operation when that support is open An emergency panic button is installed next to the A1 control selector see point 3 2 Safety switches retraction option A s...

Страница 26: ...heir own thermal protection systems breakers thermal relays and fuses etc The power supply for the bar feed system should be connected to the output of a breaker mounted in the electrical control box...

Страница 27: ...the oil return The oil tank must be drained at least once a year 2 3 2 Cleaning As with any vehicle machinery or device regular cleaning of your bar feed system can only serve to improve its operation...

Страница 28: ...tches and especially safety switches To avoid any harm to persons or damage to components use only the indicated points for lifting and moving the bar feeder system No one should be near the hanging l...

Страница 29: ...ely stopped The LNS company or its local representative may not be held responsible for possible accidents or property damage whether caused directly or not by any means whatsoever if certain safety d...

Страница 30: ...2 24 CHAPTER 2 DESCRIPTION SUPER HYDROBAR HS...

Страница 31: ...CHAPTER 3 INSTRUCTIONS 3 1 SUPER HYDROBAR HS CHAPTER 3 INSTRUCTIONS...

Страница 32: ...ck for lifting 67 B Insert the lever 67 A Then by up and down movements operate the jack 67 B As the tube rises it is no longer resting on the centring ring but on the roller ring This thus facilitate...

Страница 33: ...the centring lugs are bedding onto the plates then tighten the locking bar 68 E K Plug the hydraulic connector into the current working tube L Position the collector and tighten the winged screws 3 1...

Страница 34: ...her Replace the pusher in the HS and check that in the end of bar position it does not touch the lathe collet Do the same with the other pushers When at the end of bar position the pusher is still 40m...

Страница 35: ...4 D Flow regulated see point 2 2 4 E A1 selector on AUT F Lath and SUPER HYDROBAR HS ON A thread of oil the size of a finger should flow out into the collector If that is not the case the pusher will...

Страница 36: ...e oil not be correctly removed a brush D can be fitted inside the collector to clean the pusher Changing collet Insert a punch 1 through the collet B Then by using a spanner 2 unscrew the collet from...

Страница 37: ...d remove it in loading position see point 2 1 2 Unscrew the locking bar 66 E and lower the closing lever 66 D Lift the tube while bearing on the loading arm Insert a new bar Return the tube to its wor...

Страница 38: ...switching it to manual will cause the SUPER HYDROBAR HS to stop MAN Position Manual start of the SUPER HYDROBAR HS when the lathe is OFF If the selector is released it automatically returns to the AUT...

Страница 39: ...op pin C is 2 mm The screw H therefore has to be adjusted in such a way that when the pusher disk D is in the rear or working position the microswitch F is ON At the end of the bar the pusher disk D i...

Страница 40: ...3 10 CHAPTER 3 INSTRUCTIONS SUPER HYDROBAR HS...

Страница 41: ...CHAPTER 4 APPENDICES 4 1 SUPER HYDROBAR HS CHAPTER 4 APPENDICES APPENDIX A ORDERING FORM 4 2 APPENDIX B ADRESS LNS 4 3 APPENDIX C PROGRAMMING EXAMPLE 4 4...

Страница 42: ...ould be photocopied duly filled out and returned to your retailer or nearest LNS agent Company name Person in charge Address ZIP City Country Phone Fax Type of device Serial number Qty Ordering no Des...

Страница 43: ...TURBO UK Limited Waterside Park Valley Way Wombwell GB Barnsley S73 0BB sales Lnsturbouk com www Lns europe com TEL 44 1226 27 00 33 FAX 44 1226 27 00 44 ITALIA LNS AUTOMAZIONE S R L Via Mons Colombo...

Страница 44: ...AM N CLOSE COLLET N TURRET HOME N CLEAR TURRET M CODE DWELL LOAD N N CLOSE COLLET N START SPINDLE PART PROGRAM N COLLANT ON N X Z G F T S M N TOP CUT MATERIAL N MACHINE PART N N PARTS CATCHER IN IF AV...

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