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18

START UP MANUAL

QUICK LOAD SERVO III

4.1.2 Tubing

With regard to loading the tubing, standard feeding pushers may be used as long as the
inside diameter of the tubes is smaller than the outside diameter of the pushers.

If this is not the case, there are two ways to proceed :

5.

The first one consists in making
caps (A) and installing them
behind the tubes (B).

For the caps to stay in place while
the bar is rotating, they should be
fitted with an O-Ring.

2.

The second one consists in
replacing the head of the pusher
(C) with a special nose (D), 130
mm in diameter (available for
pusher 

Ø

 25 mm only).

Des.

Ord. Nr

Description

D

021.11.104.130

130mm disk

To feed properly inside the spindle
(F), the outside diameter of the
disk (D) should be turned to a
diameter 4 mm (.015") smaller
than that the inside diameter of the
spindle (F) or of the spindle liner.
The head must be adjusted before
it is mounted onto the pusher.

Procedure :

C

Switch the bar feed system in
STOP mode (remote station).

Undo the set screw (E) holding the
head (C) onto the pusher.

Remove standard head.

Install special disk (D), by pushing
it to a stop in the pusher.

Secure disk with the set screw.

Содержание QUICK LOAD SERVO S3

Страница 1: ...UP MANUAL START UP MANUAL START UP MANUAL Serial Nr LNS AMERICA INC USA 4621 East Tech Drive CINCINNATI OHIO 4524 Tel 1 513 528 56 74 Fax 1 513 528 57 33 http www lnsamerica com E mail parts service l...

Страница 2: ...le 1 Set up for round bars 8 3 2 Example 2 Set up for hexagonal bars 10 3 3 Example 3 Set up for square bars 12 3 4 Example 4 Set up for others bars 14 4 MECHANICAL SETTINGS AND OPTIONAL ACCESSORIES 1...

Страница 3: ...divided into 4 categories Settings related to installation C End of bar position C Top cut position Settings related to bar stock and machined parts C Example 1 Set up for round bars C Example 2 Set...

Страница 4: ...provide minimum bar stock remnant Regardless of the length of the bars or parts the end of bar position is always the same In very special cases a different end of bar setting needs to be selected Th...

Страница 5: ...o bar stock in the loading channel icon icon TEACH IN By offset correction C Press the key attributed to the icon The display reads the current end of bar position C Enter the correction value with th...

Страница 6: ...the icon TEACH IN The display reads the current end of bar position C Press the key FWD and advance the pusher to the desired position see previous page C To validate the new end of bar position keep...

Страница 7: ...nce between the measuring cell and the position of the material in the lathe clamping device With this system the setting is the same for any bar length Top cut position setting Important Before handl...

Страница 8: ...icon to add the value or the key attributed to the icon to subtract it The display reads the new top cut position C To exit the top cut set mode press the key attributed to the icon ESC TEACH IN By t...

Страница 9: ...ed 55 0 mm Thickness of the cutoff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press...

Страница 10: ...lowing text On the keypad enter 570 which represents the sum of the bar length and the thickness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up fun...

Страница 11: ...hickness of the cutoff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key...

Страница 12: ...d enter 390 which represents the sum of the bar length and the thickness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up functions b Mechanical sett...

Страница 13: ...ion 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key the remote command displays the following text Press the ENTER key the remote command displays the fo...

Страница 14: ...kness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up functions b Mechanical settings C Install the 25 mm diameter pusher see point 4 1 C If the sto...

Страница 15: ...ff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key the remote command...

Страница 16: ...that the loading table will have to be adjusted in manual mode Follow the instructions of point 4 2 to calibrate the loading table manually b Mechanical settings C Install the correct pusher adapted...

Страница 17: ...eter pushers Their placement on the loading table will be determined by the length of the bars to be loaded Replacement Bring the loading channel into working mode position down position then place th...

Страница 18: ...g pusher is immediately stopped Procedure Bring the loading channel into work position down position Open the main access cover Undo the set screws A of the stop sleeve Close the main access cover Mov...

Страница 19: ...e consists in replacing the head of the pusher C with a special nose D 130 mm in diameter available for pusher 25 mm only Des Ord Nr Description D 021 11 104 130 130mm disk To feed properly inside the...

Страница 20: ...command offers icon F4 Forward To obtain the icon F3 Adjust the height of the loading table press the 1 key 4 Press the F3 key 5 Four icons are displayed F1 raise the table F2 ESC exit without saving...

Страница 21: ...he slope of the table varies If the range of adjustment is not enough remove the pin B lift and place the table on the next hole and replace the pin 4 4 Loading fingers set up The slope of the table b...

Страница 22: ...C Place two bars D on the table against the loading fingers E C Load manually to check the adjustment Fingers set up for loading round bars C Adjust the slope of the table to the round bar loading po...

Страница 23: ...iameter of the bar diameter of the bar 1 mm but should always be larger than that of the diameter of the feeding pusher To guarantee that the small feeding pushers dia 6 35 and dia 12 mm do not come i...

Страница 24: ...indle orientation When the material is located in the loading channel it is kept so to speak in position The profile of the clamping device should be positioned with regard to the profile of the bar I...

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