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LXC63X0/LXC51X0

Generator controller user manual

Dongguan Tuancheng Automation Equipment Co.,LTD.

LXC63X0/LXC51X0

Generator controller user manual.

Dongguan Tuancheng Automation Equipment Co.,LTD.

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T:+86-769-23836636

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F:+86-769-23166296

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www.lixise.com

Page

1 of 36

LXC63X0 / LXC51X0

Generator controller user manual.

Ver1.2

Date: 2013/06/06

Without our company consent, no part of this manual can not be copied (including pictures and
icons). The Company reserves the right to change the contents of this manual without notifying
the user.

Version history

Date

Ver

content

2010-10-20

1.0

Start publishing

2011-08-21

1.1

Increased DTU binding and remote monitoring function

2013-06-06

1.2

Increase the panel can set parameters of the items

Содержание LXC51 0 Series

Страница 1: ...63X0 LXC51X0 Generator controller user manual Ver1 2 Date 2013 06 06 Without our company consent no part of this manual can not be copied including pictures and icons The Company reserves the right to change the contents of this manual without notifying the user Version history Date Ver content 2010 10 20 1 0 Start publishing 2011 08 21 1 1 Increased DTU binding and remote monitoring function 2013...

Страница 2: ...9 3 7 1 Manual transfer procedures 9 3 7 2 Auto control procedures 9 4 SMS remote control wireless remote control function description 9 4 1 BASED ON THE GPRS DTU REMOTE ONLINE MONITORING 11 4 2 DTU WITH THE BINDING OF THE CONTROLLER 12 4 3 MULTILEVEL PASSWORD MANAGEMENT 12 4 4 HISTORY QUERY 13 4 4 1 Event log 13 4 4 2 History alarm 14 5 Protection 15 5 1 Warnings 15 5 2 Shutdown Alarm 16 5 3 Trip...

Страница 3: ...6Amp Controller Power Voltage Output Fuel Relay Output 16Amp Controller Power Voltage Output Programmable Relay Output 1 16Amp Controller Power Voltage Output Programmable Relay Output 2 16Amp Controller Power Voltage Output Programmable Relay Output3 16Amp Controller Power Voltage Output Programmable Relay Output4 16Amp 250VAC voltage free output Close Generator Relay Output 5 16Amp 250VAC voltag...

Страница 4: ...e where the network can be remotely monitor GPRS module to be installed LXI680 Variety of starting conditions for success speed sensor oil pressure generator frequency charging alternator to choose from suitable for all occasions applications Fault history with 200 and can record the fault instant oil pressure water temperature voltage current and other important parameters Equipped with real time...

Страница 5: ...otal apparent power kVA Each phase and average power factor PF Accumulate total gens power kWh kVarh kVAh Sensor Sensor Sensor Sensor Temperature WT C F Choose to display Oil pressure OP kPa Psi Bar Choose to display Fuel level FL unit Speed SPD RPM unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535 hours Start times can accumulate Max 65535 times...

Страница 6: ...eration 3 2 3 2 3 2 3 2 Automatic Automatic Automatic Automatic start start start start stop stop stop stop operation operation operation operation Press its indicator lights and controller enters Auto mode 3 2 1 3 2 1 3 2 1 3 2 1 Starting Starting Starting Starting Sequence Sequence Sequence Sequence 1 LXC6320 5120 When Mains is abnormal over and under voltage over and under frequency loss of pha...

Страница 7: ...he generator stopped enter the standby generator If the generator does not stop the controller alarm LCD Screen Display Shutdown failure warning 3 3 3 3 3 3 3 3 Test Test Test Test Mode Mode Mode Mode Start Stop Start Stop Start Stop Start Stop Operation Operation Operation Operation 1 LXC63X0 51X0 Press controller enters into Manual starts mode and its indicator lights Press then controller enter...

Страница 8: ...Open If Open If Open breaker breaker breaker breaker detect is detect is detect is detect is SELECT SELECT SELECT SELECT Enable and Enable and Enable and Enable and Closing Closing Closing Closing auxiliary auxiliary auxiliary auxiliary input input input input Principles as above but in every time after closing and break brake auxiliary input switching state through testing to determine If not nor...

Страница 9: ...is SELECT Disable Disable Disable Disable Gens load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time up if switch off failed to wait for switch off Otherwise switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting Whe...

Страница 10: ...d valid valid only only only only NO SMS Command SMS return information Description 1 1 1 1 SMS GENSET GENSET ALARM When genset is stopping to alarm SYSTEM IN STOP MODE GENSET AT REST At rest status in stop mode SYSTEM IN MANUAL MODE GENSET AT REST At rest status in manual mode SYSTEM IN TEST MODE GENSET AT REST At rest status in test mode SYSTEM IN AUTO MODE GENSET AT REST At rest status in auto ...

Страница 11: ...680G is an industrial GPRS DTU with GPS global satellite positioning products The product is integrated within the high performance low power industrial grade GPS module and GPRS module GPS global positioning technology and GPRS wireless communication technology the perfect combination of a product LXI680G platform based on ARM and embedded operating system built in industrial grade module it can ...

Страница 12: ... 4 3 MULTILEVEL MULTILEVEL MULTILEVEL MULTILEVEL PASSWORD PASSWORD PASSWORD PASSWORD MANAGEMENT MANAGEMENT MANAGEMENT MANAGEMENT Users need to configure the parameters through different permissions password input the parameters of the controller will present different configuration interface No Password Password Password Password type type type type Extend Extend Extend Extend of of of of competen...

Страница 13: ...d Password generation generation generation generation and and and and change change change change the the the the interface interface interface interface 4 4 4 4 4 4 4 4 HISTORY HISTORY HISTORY HISTORY QUERY QUERY QUERY QUERY 4 4 1 4 4 1 4 4 1 4 4 1 Event Event Event Event log log log log In the control panel press keys to view controller before abnormal shutdown record including the time of the ...

Страница 14: ...ecord recently 4 4 2 4 4 2 4 4 2 4 4 2 History History History History alarm alarm alarm alarm Controller will record the momentary generator all monitoring parameters Users can remote access easy to cause analysis due to a single record data is more the record can only be through monitoring software review monitoring software can be through the DTU wireless remote read data Record Record Record R...

Страница 15: ...alarm signal and it will be displayed in LCD 9 Under Voltage Warn When controller detects the voltage is lower than the set value it will send a warn alarm signal and it will be displayed in LCD 10 Over Current Warn When controller detects the current is higher than the set value it will send a warn alarm signal and it will be displayed in LCD 11 Fail to Stop When generator cannot stop after the s...

Страница 16: ...it will send a stop alarm signal and it will be displayed in LCD 11 Over Current When controller detected genset current is over the preset and delay is not 0 it will send a stop alarm signal and it will be displayed in LCD 12 Fail To Start During the start attempt times if genset start failed it will send a stop alarm signal and it will be displayed in LCD 13 Oil Pressure Sensor Open When oil pre...

Страница 17: ...eed shutdown 20 D Open shutdown 6 Speed signal loss shutdown 21 Over current trip alarm 7 Over frequency shutdown 22 Input port 1 trip alarm 8 Under frequency shutdown 23 Input port 2 trip alarm 9 Over voltage shutdown 24 Input port 3 trip alarm 10 Under voltage shutdown 25 input port 4 trip alarm 11 Over current shutdown 26 input port 5 trip alarm 12 Starting failure shutdown 27 input port 6 trip...

Страница 18: ... Oil Pressure2 Input 1 0mm Connect to Oil pressure 2 sender 20 22 Auxiliary Output relay 4 2 5mm Free voltage contacts 16 Amp rated 23 NC 24 RS485 The public 0 5mm Isolated 25 RS485 0 5mm 26 RS485 0 5mm 27 28 Auxiliary Output relay 6 close mains output 2 5mm Free voltage contacts N C 16 Amp rated 48 29 30 Auxiliary Output relay 6 close generator output 2 5mm Free voltage contacts N C 16 Amp rated ...

Страница 19: ...es to the digital reverse black display press button can be modified to confirm and tick to the right one Intermediate parentheses 1 week display which is composed of microprocessor based on the current set date calculated the user does not need to be amended 7 2 7 2 7 2 7 2 Operating Operating Operating Operating parameters parameters parameters parameters Pressed on the controller start and Ente...

Страница 20: ...ens is opened to mains close interval times 7 Start delay 0 9999s 1 Time from mains abnormal or remote start signal is active to start genset 8 Stop Delay 0 9999s 1 Time from mains normal or remote start signal is inactive to gen set stop 9 Number of starts 1 10 3 Fail to start the engine the maximum number of starts When you reach the set number of starts the controller sends start fail signal 10...

Страница 21: ...gnal is issued 28 Under speed warning 1 5999RPM 1350 29 Over speed warning 1 5999RPM 1650 When the engine speed exceeds this value and sustained speeding delay namely that over speed alarm stop signal 30 Over speed shutdown 2 6000RPM 1710 31 Over speed shoot 0 10 0 32 Over speed delay 0 10s 2 33 Generator under frequency shutdown 0 74 8Hz 40 0 When the generator frequency is below this value and n...

Страница 22: ...s value and for 20 s a battery voltage abnormal signals this value is only warning non stop 49 Current transformer 5 6000 5A 500 External current transformer ratio Refers to the generator rated current over current for load calculations 50 Over current 50 120 100 When the load current is greater than this percentage the over current delay 51 Over current magnification 1 36 36 When the load current...

Страница 23: ...ion 1 Disconnect Activation 80 Input Trigger Event 4 0 3 Controller Fixed setting 81 Valid input 4 0 3 82 Input function selection 5 1 29 6 6 Highe water temperature alarm 83 Input 5 activation 0 1 0 0 Closed Activation 1 Disconnect Activation 84 Input Trigger Event 5 0 3 Controller Fixed setting 85 Valid input 5 0 3 86 Input function selection 6 1 29 24 24 External alarm input 87 Input 6 activati...

Страница 24: ... parameters parameters configuration configuration configuration configuration only only only only by by by by PC PC PC PC software software software software configuration configuration configuration configuration table table table table below below below below Parameter name Factory Defaults LED1 configuration The system in automatic mode LED2 configuration common to Start Alarm LED3 configurati...

Страница 25: ...hutdown alarm has been activated Reset rules as above depending on whether it is a Warning or a Shutdown fault 22 Common trip alarm The output indicates that an electrical trip alarm has been activated This output can only be reset by removal of the fault and by then pressing the Stop Reset button 23 Common shutdown alarm The output indicates that a shutdown alarm has been activated This output ca...

Страница 26: ...lse time control 64 Overcurrent warning Action when generators over current warning 65 Overcurrent trip Action when generators over current tripping 66 Overspeed warning Action when engine overspeed warning action 67 Overspeed warning Action when engine overspeed shutdown alarm action 68 Pre heat during preheat timer The output controls the pre heater Pre heat output is available for the duration ...

Страница 27: ... the engine has stopped 81 The oil output In the starting Safety during operation action 82 Raise speed This output is active during the warming up timer 83 Excite generator This output is available for the period of the crank timer This output will energize for 2 second during the period of the safety on timer if generator has no voltage 84 Drop speed This output is available during the period of...

Страница 28: ...g switch is Aux Point 10 Inhibit Mains Load When the input is valid Forbidden City electric load has been loaded immediately uninstall 11 Panel key ban When the input is valid the panel all keys do not its role the panel LCD The first screen the first line on the right shows 12 Remote Start Not on Load In the automatic mode when the input is valid and can automatically open the turbine generator n...

Страница 29: ...re input alarm 3 High Oil Temperature Input When active the panel displays the high oil temperature input alarm 4 Box High Temperature Input When active the panel displays the box high temperature input alarm 5 Low Level Input When active the panel displays the low level input alarm 6 Low Oil Level Input When active the panel displays the low oil level input alarm 7 Over Speed Input When active th...

Страница 30: ... Datcon 5 bar 7 Datcon 10 bar 8 Datcon 7 bar 9 SGX 10 bar 10 CMB812 11 SGH 10 bar 12 Curtis 13 SGD 10 bar 14 User defined Custom resistive input resistance range of 0 999 Europe the factory silence that VDO 10 bar curve User defined pressure curve through the PC software settings 3 fuel level sensor 1 not used 2 Digital input low effective 3 High efficient digital input 4 VDO Ohm range 10 180 5 VD...

Страница 31: ...rter motor separation conditions It is recommended to select Oil Pressure Charger D for safety 8 8 8 8 COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING Please make the under procedures checking before commissioning 1 Ensure all the connections are correct and wires diameter is suitable 2 Ensure that the controller DC power has fuse controller s positive and negative connected to start batte...

Страница 32: ...utput outlet for battery cathode resistance should not be less than 1 ohm if less than 1 ohm please also extended the corresponding output current greater than 30 a relay Three phase Three phase Three phase Three phase three three three three wire wire wire wire connection connection connection connection wiring wiring wiring wiring diagram diagram diagram diagram in in in in the the the the case ...

Страница 33: ...0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 33 of 36 LXC6310 5110 LXC6310 5110 LXC6310 5110 LXC6310 5110 Typical Typical Typical Typical application application application application diagram diagram diagram diagram ...

Страница 34: ...0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 34 of 36 LXC6320 5120 LXC6320 5120 LXC6320 5120 LXC6320 5120 Typical Typical Typical Typical application application application application diagram diagram diagram diagram ...

Страница 35: ...eth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect with No 16 terminal in controller while another side is hanging in air The else two signal wires are connected with No 17 and No 18 terminals in controller The output voltage of speed sensor should be within 1 24 VAC effective value during the full speed AC12V is recommended in rated s...

Страница 36: ...sitive be connected with the emergency stop input Check whether the circuit is open Low oil pressure alarm after crank disconnect Check the oil pressure sensor and its connections High water temp alarm after crank disconnect Check the temperature sensor and its connections Shutdown Alarm in running Check related switch and its connections according to the information on LCD Check programmable inpu...

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