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LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259 • Tx 466088

Page 2 from 13

Owner Manual

Technical Description

2.1A-28001-A94

Subject to modifications

Safety  Instructions

The Operating Manual contains important instructions regarding
safe, proper and economical operation of the pump/system.
Keeping to these instructions will avoid risks, reduce repair costs
and down time and improve reliability and pump life. The Operating
Manual has to be completed by instructions which are part of the
existing national safety and environmental regulations. The Opera-
ting Manual must always be available on site where the pump/sy-
stem is erected.
If persons engaged with the pump operation are not fully in com-
mand of the German language, the user of the pump must see to it
that his operating staff, prior to commencement of working, is instruc-
ted of the contents of the  Operating Manual, especially of all safety
instructions. Any persons engaged witrh pump operation must read
and follow the Operating Manual, e. g.

• operation including setting-up elimination of faults in the working

procedure, removal of production chips, dumping of auxiliary and
working material

• servicing ( maintenance, inspection, repair) and/or
• transportation

Notes directly fixed to the pump must be observed and kept in legible
condition.

Staff Qualification and Training
The staff responsible for operation, maintenance, inspection and
installation must be adequately qualified for these jobs. The user
must properly regulate the field responsibility and supvision of the
personnel. If the personnel has not the necessary expertise, then
they must be adequately trained and instructed. If necessary, this can
be done by the manyfacture(supplier) on behalf of the machine user.
Furthermore, the user must ensure that the contents of the Operating
Manual are fully understood by the personnel.

Hazards resulting from ignoring the safety notes
Failure to heed the safety warnings may result in equipment and
environment damage and/or personal injury. Ignoring the afety no-
tes may result in the disqualification from damage claim.

Safety instructions for user/operator
• Protection devices against accidental contact for moving parts

must not be removed from a pump in operation

• Leakages of harmful materials must be dumped wthout jeopardi-

zing human beings or environment. The requirements of the Law
must be satisfied.

•  Danger caused by electric energy must be excluded (for details

refer to the applicable specifications of VDE and the local power
supply companies).

Safety instructions for maintenance, inspection and installation
services
The user make sure that all maintenance, inspection and installation
work will be executed by authorized and qualified experts who have
thoroughly read the Operating Manual.
Generally, any work on the machine must be done while the machi-
ne is out of operation. Pumps and pump units delivering harmful
materials, must be decontaminated, Immediately after completion of
the cleaning procedure, all safety and protection devices must be
reassembled. Materials harmful to the enviroment must be disposed
of in accordance with the applicable official regulations. Before put-
ting the pump/pump unti into operation all items given in the Opera-
ting Manuel must be observed.

Unauthorized modifications and spare part production
Alteration and modification of the machinenare only allowed if ag-
reed upon by the manufacture. Original spare parts andaccessory
authorized by the manufacture serve the purpose of safety. When
other parts are used, the manufacture may be released from liability
for the resulting consequences.

Application as agreed
The pump has been designed to be exclusively used in vcentralized
lubrication systems. The maximum values given in the Data Sheet
must no tbe exceeded. Any application other than the one described
above is not vovered by warranty. The product (pump/pump unit) is
not allowed to be put to operation in the European Community un-
less it has been stated that the machine in question complies with
the CE guidelines.

Содержание PP:

Страница 1: ...into operation 3 Maintenance and repair 3 QuicklubGreasePumpModelPP 4 Technical Data 4 Commissioning of the system 5 Pump and main lines 5 Typical outlet combination 5 Contents Page PP with 1 5 litre reservoir Front view 6 PP with 1 5 litre reservoir Side view 7 PP with 0 4 litre reservoir Side view 8 Filling instruction for model PP 4 9 Spare part list 10 Troubleshooting 11 Declaration by the man...

Страница 2: ...ure to heed the safety warnings may result in equipment and environment damage and or personal injury Ignoring the afety no tes may result in the disqualification from damage claim Safety instructions for user operator Protection devices against accidental contact for moving parts must not be removed from a pump in operation Leakages of harmful materials must be dumped wthout jeopardi zing human b...

Страница 3: ...lectrical connections All operations on electrical equipment must be out by qualified staffonly Electrical connection of level controls inaccordancewithterminaldiagramsinAnnexorwithcicuitdiagram Maintenance and repair All repair work must be executed only by authorized and quali fiedpersonnelusingoriginalspareparts Priortoanypumprepair thefollowinginstructionsmustbecom pliedwith disconnect air sup...

Страница 4: ... compressed air leaves the air cylinder The piston spring moves the piston downward The ball of the suction valve unseats allowing lubricant from reservoir to refill the discharge cavity in the pump bodey for the next lubrication cycle Important The pump must be installed in vertical position Fillingofreservoir It is advisable to fill the reservoir via the hydraulic lubrication fitting 251 14045 1...

Страница 5: ...ivate the pump until lubricant is emerging from the disconnected main lines Then re tighten the inlet fittings of the metering device Repeat this procedure until all main lines are filled Feed lines It is advisable to fill each feed line with lubricant before it is connected with the metering device outlet FillinginstructionsformodelPP4 Remove pump reservoir with cover Immerse open part of pump re...

Страница 6: ...Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Page 6 from 13 Owner Manual Technical Description 2 1A 28001 A94 Subject to modifications PP with 1 5 litre reservoir Front view 1012a97a ...

Страница 7: ... Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Subject to modifications Owner Manual Technical Description Page 7 from 13 2 1A 28001 A94 PP with 1 5 litre reservoir side view 1013a97a ...

Страница 8: ... Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Page 8 from 13 Owner Manual Technical Description 2 1A 28001 A94 Subject to modifications PP with 0 4 litre reservoir side view 1014a97 ...

Страница 9: ...nical Description Page 9 from 13 2 1A 28001 A94 Filling instruction for model PP 4 Remove pump reseroir with cover Immerse open part of pump reservoir into grease Pull piston guide rod vigorousl upwards and lock it into groove Avoid air inclusions Screw reservoir onto pump Release guide rode central position 1015a97 1016a97a 1017a97 ...

Страница 10: ... 19125 1 29 Gasket 1 306 17831 3 30 Gasket 2 306 17833 1 31 Piston 1 310 19156 1 32 Bottom 1 314 18770 2 33 Cylinder 1 314 19108 2 34 Washer 1 318 18997 1 35 Ball seat 1 404 20235 2 36 Compression nut 1 404 20236 4 37 Reservoir 1 5 litre 1 404 20249 1 38 Cover 1 404 20250 1 39 Piston guide rod 1 404 20251 1 40 Piston plate 1 1 404 20252 3 41 Piston plate 2 1 404 20253 1 42 Gaskert support 1 404 20...

Страница 11: ... cylinder vent tube The air cylinder is operating and the piston is at top of stroke Cause Remedy O ring 219 13043 6 or pneumatic piston 504 30342 1 Disconnect air supply Unscrew bottom 314 18770 2 Remo worn or damaged ve piston and dissemble all parts Replace O ring 219 12451 5 O ring 219 13043 6 pneumatic piston with packing 504 30342 1and retaining ring 211 12472 2 Reassembly piston assembly an...

Страница 12: ... ball seat 404 20235 2 dirty Disconnect air supply Unscrew air cylinder bottom 314 187 worn or damaged 70 2 and remove piston assembly Unscrew two hex socket screws 201 12594 1 and remove air cylinder 314 19108 2 Withdraw the piston guide rod from top of reservoir and latch Unscrew reservoir from reservoir base and remove Unscrew two 201 12018 3 hex socket screws and remove pump bo dy Remove ball ...

Страница 13: ...ery derective 89 392 EEC Annex II B Herewhich we declare that the supplied model of Pump Model PP PPG is intended to be incorporated into machinery covered by this direc tive and must not be put into service until the machinery into which it is to be incorporated has been declared in confirmity with the provi sions of the directive Applied harmonized standards in particulare EN 292 T1 T2 prEN 809 ...

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