Lincoln Global INVERTEC V350-PRO Скачать руководство пользователя

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D-1

MAINTENANCE

D-1

VISUAL INSPECTION

Clean interior of machine with a low pressure air

stream. Make a thorough inspection of all compo-

nents. Look for signs of overheating, broken leads or

other obvious problems. Many problems can be

uncovered with a good visual inspection.

ROUTINE MAINTENANCE

1. Every 6 months or so the machine should be

cleaned with a low pressure airstream. Keeping

the machine clean will result in cooler operation

and higher reliability. Be sure to clean these areas:

• All printed circuit boards

• Power switch

• Main transformer

• Input rectifier

• Auxiliary Transformer

• Reconnect Switch Area

• Fan (Blow air through the rear louvers)

2. Examine the sheet metal case for dents or breakage.

Repair the case as required. Keep the case in good con-

dition to insure that high voltage parts are protected and

correct spacings are maintained. All external sheet

metal screws must be in place to insure case strength

and electrical ground continuity.

PERIODIC MAINTENANCE

Overload Protection

The machine is electrically protected from producing

high output currents. Should the output current

exceed 430A, an electronic protection circuit will

reduce the current to approximately 100A. The

machine will continue to produce this low current until

the protection circuit is reset. Reset occurs when the

output load is removed.

Thermal Protection

Thermostats protect the machine from excessive

operating temperatures. Excessive temperatures may

be caused by a lack of cooling air or operating the

machine beyond the duty cycle and output rating. If

excessive operating temperature should occur, the

thermostat will prevent output voltage or current. The

meter will remain energized during this time.

Thermostats are self-resetting once the machine cools

sufficiently. If the thermostat shutdown was caused by

excessive output or duty cycle and the fan is operating

normally, the Power Switch may be left on and the

reset should occur within a 15 minute period.

INVERTEC® V350-PRO

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or

electrode with skin or wet clothing.

• Insulate yourself from work and

ground

• Always wear dry insulating gloves.

------------------------------------------------------------------------

EXPLODING PARTS can cause

injury.

• Failed parts can explode or cause other

parts to explode when power is applied.

• Always wear a face shield and long

sleeves when servicing.

------------------------------------------------------------------------

See additional warning information

throughout this Operatorʼs Manual

-----------------------------------------------------------

WARNING

CAPACITOR DISCHARGE PROCEDURE

1. Obtain a power resistor (25 ohms, 25 watts).

2. Hold resistor body with electrically insulated glove.

DO NOT TOUCH TERMINALS. Connect the resis-

tor terminals across the two studs in the position

shown. Hold in each position for 1 second. Repeat

for all four capacitors.

3. Use a DC voltmeter to check that voltage is not

present across the terminals on all four capacitors.

CAPACITOR
TERMINALS

RESISTOR

Содержание INVERTEC V350-PRO

Страница 1: ... qu am era t Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ing Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ing eli t ed dia m no nu mm y nib h eu ism od tin cid un t ut eli t ed dia m no nu mm y nib h eu ism od tin cid un t ut lao ree t do lor e ma gn a ali qu am era t lao ree t do lor e ma gn a ali qu am era t Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ...

Страница 2: ... WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is availab...

Страница 3: ...ter for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produ...

Страница 4: ... easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not wel...

Страница 5: ... et non inflammables 4 Des gouttes de laitier en fusion sont émises de lʼarc de soudage Se protéger avec des vêtements de protection libres de lʼhuile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier 6 Eloigne...

Страница 6: ...ecially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at ...

Страница 7: ...ons B 9 Recommended Processes B 9 _______________________________________________________________________ Accessories Section C Options Accessories C 1 Construction Version C 1 Factory and Advance Process Version C 1 Field Installed Options C 1 Quick Disconnect Plugs C 1 ________________________________________________________________________ Maintenance Section D Safety Precautions D 1 CAPACITOR ...

Страница 8: ... 27 26 23 18 Line Cord AWG 2 4 6 8 8 6 6 8 8 8 8 8 8 Maximum Fuse size 125A 125A 80A 70A 50A 80A 80A 70A 50A 50A 50A 50A 35A RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT OUTPUT CABLES CONNECTIONS AND LIMITATIONS Recommended Fuse Sizes Base On The U S National Electrical Code And Maximum Machine Outputs Input 50 60 Hz Recommended Note 1 Not rated is indicated by 4 xʼs in the box o...

Страница 9: ...h Depth Weight with Cord Construction and Factory 14 8 373mm 13 3 338mm 27 8 706mm 81 0 Lbs 36 7 Kg Advanced Process 14 8 373mm 13 3 338mm 27 8 706mm 81 5 Lbs 37 0 Kg and Rack PHYSICAL DIMENSIONS TEMPERATURE RANGES STORAGE TEMPERATURE RANGE 40 C to 40 C OPERATING TEMPERATURE RANGE 20 C to 40 C ...

Страница 10: ...it ed diam nonum my nibh euism od tincidu nt ut elit ed diam nonum my nibh euism od tincidu nt ut laoree t dolore magna aliqua m erat laoree t dolore magna aliqua m erat Lorem ipsum dolor sit amet conse ctetue r adipis cing Lorem ipsum dolor sit amet conse ctetue r adipis cing elit ed diam nonum my nibh euism od tincidu nt ut elit ed diam nonum my nibh euism od tincidu nt ut laoree t dolore magna ...

Страница 11: ...the other terminal Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used The wire feeder will now display the welding volt age If a remote control such as K857 is to be used with the LN 742 the remote can be connected directly to the 6 pin MS style connector on the front of the Invertec or use a K864 adapter to connect the LN 742 and the remote to th...

Страница 12: ...an example with two machines set up in parallel for a 400 amp proce dure each machine should be set to deliver approxi mately 200 amps not 300 amps from one and 100 amps from the other This will minimize nuisance shutdown conditions In general more than two machines in parallel will not be effective due to the voltage requirements of procedures in that power range To set machine outputs start with...

Страница 13: ... on a 10 minute cycle It is also rated at 300 amps 100 duty cycle OPERATIONAL FEATURES and CONTROLS UPPER CONTROL PANEL 1 AMPS Meter Prior to STICK or TIG operation current flow the meter displays preset current value either 2 amps or 3 e g 3 amps on 100 whichever is greater Prior to CV operation the meter displays four dash es indicating non presettable AMPS During welding this meter displays act...

Страница 14: ...nded for most SMAW applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 425 amps and or setting the arc control to 9 5 or above will enable the arc gouging mode The actual output current will depend on the size of car bon used The recommended maximum size carbon is 5 16 7 9mm The Hot Start control regulates the starting current at arc initiation Hot Start can be ad...

Страница 15: ... Terminals are in Remote then the solenoid will open when the arc start switch is closed The solenoid will close after the arc switch has been opened and the post flow time expired If the Weld Terminals are turned ON then the sole noid will open when the electrode is touch to the work The electrode needs to remain in contact with the work to allow for gas coverage before attempting to start the ar...

Страница 16: ... of the wire feeder in inches per minute The Volts window will have SPd displayed indicating Wire Feed Speed Once current starts flowing and during the 5 second Hold feature the displays will show amps and volts Pulse Mode features that are displayed while selecting a Welding pulse mode are listed below Steel 030 035 045 052 Argon Blends Stainless Steel 030 035 045 Argon Blends Helium Argon Blends...

Страница 17: ...the arc length is too short turn the Output knob up If the arc length is too long turn the Output knob down The Arc Control which is displayed in the right digital window can be used to fine tune the arc length and characteristics 5 After all adjustments have been made press and hold the Memory button until the display changes The right and the left window will display a memory position lets say M...

Страница 18: ...rt with low OCV Mid to Max range High frequency assisted starting with adjustable OCV up to 70 volts GMAW CV 10 45 volts The GMAW CV mode is the best selection for general MIG welding Metal core and gas shielded applications Arc Control Pinch Min min pinch softest arc Max max pinch crispest arc FCAW SS 10 45 volts The FCAW SS mode is designed for Self Shielded Innershield products that require tig...

Страница 19: ...is similar to the Power Wave series As Arc Control is increased the frequency is increased and the background reduced Decreasing Arc Control will reduce frequency and increase background current Arc Control acts to fine tune the arc plasma to the specific application Preferred gas selections Steel Argon Blends Argon with CO2 additions from 2 to 20 or Oxygen additions from 2 to 5 Stainless Argon Bl...

Страница 20: ...ed to any of the MS style connectors the WELD TERMINAL control will default to REMOTE If there are not any remote control devices attached the WELD TERMINAL control will default to ON CC Stick modes The remote will default to only the 6 pin MS style connec tor if a remote is connected to it The WELD TERMINAL control will default to ON with or without a remote connected Types of Remote OUTPUT CONTR...

Страница 21: ... at 2 amps and is protected by a 3 5 amp breaker 42 VAC supply is rated at 5 5 amps and is protected by a 10 amp breaker 24 VAC supply is rated at 5 5 amps and is protected by a 10 amp breaker LIMITATIONS The V350 Pro is not recommended for processes other than those listed The V350 Pro can only be used with the recom mended equipment and options RECOMMENDED PROCESSES Properly equipped the Inverte...

Страница 22: ... LN 7 GMA K1559 1 K1564 1 LN 10 K1499 1 K1521 1 DH 10 K1587 1 Cobramatic Not recommended for pulse welding FIELD INSTALLED OPTION ALL VERSIONS K1762 2 TIG Gas Control Kit K1763 1 Advanced Process Panel INVERTEC V350 PRO QUICK DISCONNECT PLUGS A quick disconnect system is used for the welding cable connections The K852 70 is designed to accept a welding cable size of 1 0 to 2 0 1 Remove 25mm 1 in o...

Страница 23: ...oved Thermal Protection Thermostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If excessive operating temperature should occur the thermostat will prevent output voltage or current The meter will remain energized during this time Thermostats are self resetti...

Страница 24: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Auth...

Страница 25: ...t or duty cycle is too high Reduce output current duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln Electric Service facil ity 1 Make certain that the power switch is in the ON position 2 The circuit breaker in the recon nect area may have opened Reset Check input voltage sec tion below 3 Input voltage selection made improperly Power down check input ...

Страница 26: ... power to wire feeder 1 Check for proper fan operation If fan is not operating correctly the CB 2 amp breaker may have opened Check for an overload on the 115VAC Blow air in rear lou vers to remove dirt from around fan 2 Check for material blocking intake or exhaust louvers 3 Blow air in the rear louvers to clear dirt from the fan 1 Check circuit breakers by the wire feeder receptacles on the rear...

Страница 27: ...litch on the primary over Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 contact an authorized Lincoln Field Service Shop 43 CAP delta CAP A and B are out Check input power of balance reconnect to make sure the machine is connected for the input power being supplied 44 Main CPU ...

Страница 28: ...r the initial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the work point A constant current weld mode is selected machine output is off The numeric value in the left display is either the work point or a work point limit depending on the weld mode and remote confi...

Страница 29: ...E S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O T E C O N T R O L 2 K 9 6 3 H A N D A M P T R O L 3 K 8 7 0 F O O T A M P T R O L K 8 6 4 S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E K 8 7 6 C A B L E R E C E P T A C L E 6 S ...

Страница 30: ... w i r e f e e d e r ELECTRIC SHOCK CAN KILL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R...

Страница 31: ... R O L C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E L E A C H L E A D A T H R U F A S T H E Y A R E R E M O V E D F R O M 6 P I N P L U G N E N E S P L I C E L E A D S A N D I N S U L A T E O n l y q u a l i f i e d p e r s o n s s h o u l d i n...

Страница 32: ... A C 5 5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N R E L A Y T O C L O S E L E A D S 2 4 2 4 T O K 8 6 7 E L E C T R O D E C A B L E W I R E F E E D E R V O L T M E T E R C O N N E C T I O N C O N N E C T S T O W O R K T E R M I N A L O F I N V...

Страница 33: ...U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E T O W O R K 1 4 P I N A M P H E N O L E L E C T R O D E C A B L E T O L N 2 5 L N 2 5 W I T H K 4 3 1 O P T I O N K 4 3 2 R E M O T E C O N T R O L C A B L E ...

Страница 34: ...L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N T R O L B O X P O W E R S O U R C E I N V E R T E C K 8 6 4 K 4 8 0 7 I N P U T C A B L E 1 4 P I N A M P H E N O L K 8 5 7 R E M O T E C O N T R O L K 9 6 3 H A N D A M P T R O L K 8 7 0 F O O ...

Страница 35: ... It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Страница 36: ... It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Страница 37: ...RINT F 9 INVERTEC V350 PRO M19527 6 01 14 79 12 44 3 44 21 06 27 82 5 50 10 00 MOUNTING HOLE LOCATIONS 13 10 1 4 20 NUT 4 PLACES NOTE MOUNTING SCREWS CANNOT PROTRUDE MORE THAN 0 5 INCHES INSIDE THE MACHINE 3 50 11 84 ...

Страница 38: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 39: ... gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entretien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 40: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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