Lincoln Electric WIRE FEED MODULE 0914 Скачать руководство пользователя страница 6

v

v

Thank You

for selecting a 

QUALITY

product by Lincoln Electric. We want you

to  take  pride  in  operating  this  Lincoln  Electric  Company  product
••• as much pride as we have in bringing this product to you!

Read this Operators Manual completely

before attempting to use this equipment. Save this manual and keep it

handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information 

must

be followed 

exactly

to avoid 

serious personal injury

or 

loss of life

.

This statement appears where the information 

must

be followed to avoid 

minor personal injury

or 

damage to this equipment

.

CAUTION

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for  material  damaged  in  shipment  must  be  made  by  the  purchaser  against  the  transportation  company  at  the
time the shipment is received.

Please  record  your  equipment  identification  information  below  for  future  reference.  This  information  can  be
found on your machine nameplate.

Product _________________________________________________________________________________

Model  Number ___________________________________________________________________________

Code  Number or Date Code_________________________________________________________________

Serial  Number____________________________________________________________________________

Date  Purchased___________________________________________________________________________

Where  Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

- Register your machine with Lincoln Electric either via fax or over the Internet.

• For faxing:  Complete the form on the back of the warranty statement included in the literature packet

accompanying this machine and fax the form per the instructions printed on it.

• For On-Line Registration:  Go to our 

WEB SITE at www.lincolnelectric.com. 

Choose “Quick Links” and then

“Product Registration”. Please complete the form and submit your registration.

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip-
ment.  Our  challenge  is  to  meet  the  needs  of  our  customers  and  to  exceed  their  expectations.  On  occasion,  purchasers  may  ask  Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses-
sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor-
mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any
warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com
for any updated information.

Содержание WIRE FEED MODULE 0914

Страница 1: ...stallation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly thin...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Страница 4: ...adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent ha...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...u 25 DIAGRAMS Wire Feed Module Wiring Diagram 26 Wire Feed Module Engine Welder Connection Diagram 27 Connection Diagram Classic II III IIID 300D 300G SA 250 350SA SAE 300 w WFM to LN 23P w Adapter ki...

Страница 8: ...n the gun trigger is released Simplified field installation process All control wiring connections between the welder the control panel and the WFM are easily made with in line plug type connections I...

Страница 9: ...e nance manuals supplied with your machine They include important safety precautions detailed engine starting operating and maintenance instructions and parts lists Have a qualified technician do the...

Страница 10: ...ener buttons 3 Break off upper half of machine nameplate Nameplate is scored for easy bending and break off 4 Install control panel assembly Wiring connec tions will be made later 5 Secure control pan...

Страница 11: ...Socket ratchet and small extension 10 NOTE If you are installing the WFM on the Classic I you must change the 250H thermostat to the thermostat marked 200 provided in the mounting hardware packet Mak...

Страница 12: ...ed in the mounting hardware packet Make certain the thermostat assembly does not touch the brushholder spring and the cable is clear of any moving parts Make certain the ther mostat is assembled under...

Страница 13: ...nd insulate with electrical tape 16 For Classic I III IIID 300D 300G and SA250 Codes 10889 and Below 350 SA Pipeliner 200D and 200G remove two 2 fuel tank hold down bolts on the right side of the mach...

Страница 14: ...ght side facing the control panel of the machine under the side access door On all other machines the weld out put terminals are located on the left side facing the control panel of the machine under...

Страница 15: ...output terminals The voltage should be 80 to 100 volts with the thermostat and range switch set at maxi mum NOTE OCV may be slightly higher when the unit is cold Voltmeter 25 Switch the CC CV switch t...

Страница 16: ...l panel on the welder with the mounting tab down Next mount the potentiometer and secure the knob Next mount the cv cc toggle switch with the mounting tab down Mount the amphenol and cap 5 Remove 2 sc...

Страница 17: ...around cover and tighten with the hardware removed in step 5 Keep the tightening flanges below the 3 00 position Large flat head screwdriver and pliers 11 Locate and remove 12 pin jumper plug and inst...

Страница 18: ...rminal using bolt supplied with the output terminal assembly Output panel leg attach es to the front of the machine 3 4 Socket wrench 18 Drive three 3 self tapping screws into output panel 5 16 Nut dr...

Страница 19: ...nection of the LN 7 LN 7 GMA to the Wire Feed Module Requires K584 L input cable K864 adapter and optionally the K857 for remote control See the con nection diagram in the Diagrams section a Shut the...

Страница 20: ...190 120 position for optimum welding characteristics Changing the Current Range Selector affects arc characteristics Setting the Current Range Selector one position to the right of the 190 120 positio...

Страница 21: ...it e Broken or loose connections from WFM to control panel and engine welder Refer to wiring diagram to check f Refer to P C Board Troubleshooting Procedure a In CV mode check for 10 60 VDC across pin...

Страница 22: ...feedback circuit f Faulty P C Board a Check and repair broken leads b Refer to procedure for checking Voltage Control Potentiometer on Machine c Refer to Procedure for Replacing P C Boards a Check an...

Страница 23: ...e new P C Board to the same cause of failure check for possi ble shorts opens or grounds caused by a Frayed or pinched lead insulation b Poor lead termination such as a poor contact or a short to adja...

Страница 24: ...ositive and negative output terminals replace the contactor CR3 3 If the proper voltage is not present at leads 630 631 check the wiring to CR3 coil for loose or broken connections If connections are...

Страница 25: ...P10 is available a quick check can be performed to see if the generator is operating properly Disconnect P5 and connect P10 When P10 is connected the machine will only run in Stick CC mode If generat...

Страница 26: ...T A C T O R 6 2 2 6 6 6 6 3 3 7 5 A 7 6 7 7 7 5 R 5 0 1 6 3 0 6 3 1 C V C O N T R O L 4 6 6 7 6 3 4 J 2 J 3 5 0 1 6 3 1 6 0 0 6 0 8 6 1 0 A 5 0 9 5 0 3 A 6 3 0 5 0 3 J 4 2 1 G N D 3 1 3 2 6 0 9 6 1 0...

Страница 27: ...L E W F M C O N T R O L P A N E L N E G P O S O U T P U T T E R M I N A L S C O N N E C T T O P O S N E G C O N N E C T T O N E G B R U S H H O L D E R 6 0 8 6 0 9 2 H E A V Y L E A D 8 L E A D N E G...

Страница 28: ...F E R E W I T H T H E N O R M A L M A C H I N E O P E R A T I O N C A U T I O N W H E N M O U N T I N G A D A P T E R T O W E L D E R S P E C I A L C A R E I S T O B E T A K E N A S N O T T O D A M A...

Страница 29: ...y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f f...

Страница 30: ...D O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 31: ...n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o...

Страница 32: ...l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f...

Страница 33: ...O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n...

Страница 34: ...E O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 35: ...175 200 225 250 275 300 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC I and PIPELINER 200D and 200G with WIRE FEED MODULE Reference Output Curves For Selected O...

Страница 36: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC II with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wi...

Страница 37: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC III and 300G with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts...

Страница 38: ...0890 and above with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40...

Страница 39: ...300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC L O A D V O L T S D C WIRE FEEDER OCV 350 SA and SA 250 CODES 10889 AND BELOW with WIRE FEED MODULE Reference Output Curves For Sele...

Страница 40: ...40 NOTES WIRE FEED MODULE...

Страница 41: ...41 NOTES WIRE FEED MODULE...

Страница 42: ...uch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 43: ...gute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali ment...

Страница 44: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting P...

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