Lincoln Electric WIRE FEED MODULE 0914 Скачать руководство пользователя страница 19

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CONNECTION  OF  LINCOLN  ELECTRIC
WIRE FEEDERS

Shut  off  welder  before  making  any  electrical
connections.

Connection of LN-25 to the Wire Feed Module

The  LN-25  with  internal  “COLD TIP”  contactor  requires
the K444-2 Control Cable for voltage control at the feed-
er.

The  LN-25  with  internal  “Cold  Tip”  Contactor  can  be
operated  without  a  control  cable  (Volt  sensing  mode)  if
voltage control at the wire feeder is not desired.

See  the  appropriated  connection  diagrams  in  the
Diagrams section.

a)  Shut off the welder.

b)  Connect  the  electrode  cable  from  the  LN-25  to  the

positive  stud  of  the  welder.    Connect  the  work  cable
to  the  CV  negative  stud  of  the  welder.    (NOTE:
reverse the connections for negative electrode polari-
ty.)

c)  For LN-25’s with internal contactor, connect the K444-

2  remote  voltage  control  cable  from  the  LN-25  to
the14-pin receptacle on the control panel.

d)  Attach  the  single  lead  from  the  front  of  the  LN-25  to

the work using the spring clip on the end of the lead.
This  is  a  control  lead  to  supply  current  to  the  wire
feeder  motor;  it  does  not  carry  welding  current.    Set
the polarity switch on the LN-25 to the proper polarity.

e)  Set  the  “Current  Range  Selector”  switch  to  the  “190-

120”  position  for  most  common  processes,  this  may
be  changed  if  a  different  arc  characteristic  is  pre-
ferred.

f)  Set  the  “LOCAL/REMOTE”  Control  switch  to  the

“REMOTE”  position.  If  operating  an  LN-25  with  inter-
nal  “Cold  Tip”  Contactor  but  without  the  K444-2
Remote Voltage Control Cable set the “Local/Remote”
Control Switch to the “Local” position.

g)  Set  the  “IDLER”  switch  to  the  “HIGH”  position.    The

“AUTO” position may be used with some high current
processes.

Connection  of  the  LN-7,  LN-7  GMA  to  the  Wire
Feed Module

Requires  K584-(L)  input  cable,  K864  adapter  and
optionally  the  K857  for  remote  control.    See  the  con-
nection diagram in the Diagrams section.

a)  Shut the welder off.

b)  Connect  the  electrode  cable  from  the  LN-7  to  the

positive  stud  of  the  welder.    Connect  the  work
cable  to  the  CV  negative  stud  of  the  welder.
(NOTE:  Reverse  the  connections  for  negative
electrode polarity.)

c)  Connect  the  LN-7  per  the  instructions  on  the

appropriate connection diagram.

d)  Set  the  “Current  Range”  switch  to  the  “190-120”

position  for  most  common  processes,  this  may  be
changed if a different arc characteristic is desired.

e)  Set the “LOCAL/REMOTE” control toggle switch to

“REMOTE”.

f)  Set the “IDLER” switch to the “AUTO” position.  The

“HIGH”  position  may  be  required  when  used  with
some low current processes.

Connection of the LN-23P to the Wire Feed Module

Requires the K350-1 adapter kit.  Adapter kit provides
an  isolated  trigger  voltage  and  allows  connection  of
two  wire  feeders.    See  connection  diagram  in  the
Diagrams section.

a)  Shut the welder off.

b)  Connect  the  electrode  cable  from  the  LN-23P  to

the CV negative output stud of the engine welder.
Connect the work cable to the positive output stud.

c)  Mount  K350-1  adapter  per  instructions  included

with adapter.

d)  Connect  LN-23P  per  instructions  on  appropriate

connection diagram.

e)  Connect control lead marked “21” to work connec-

tion.    Refer  to  connection  diagram  in  Diagrams
section for routing instructions and wire size.

f)  Set  the  “Current  Range  Selector”  switch  to  the

“190-120”  (middle  position)  for  most  common
processes,  this  may  be  changed  if  a  different  arc
characteristic is preferred.

g)  Set the “LOCAL/REMOTE” control toggle switch to

“REMOTE”.

h)  Set  the  idler  switch  to  the  “AUTO”  position.    The

“HIGH” position  may  be  required  when  welding
with low current processes.

WARNING

Содержание WIRE FEED MODULE 0914

Страница 1: ...stallation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly thin...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Страница 4: ...adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent ha...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...u 25 DIAGRAMS Wire Feed Module Wiring Diagram 26 Wire Feed Module Engine Welder Connection Diagram 27 Connection Diagram Classic II III IIID 300D 300G SA 250 350SA SAE 300 w WFM to LN 23P w Adapter ki...

Страница 8: ...n the gun trigger is released Simplified field installation process All control wiring connections between the welder the control panel and the WFM are easily made with in line plug type connections I...

Страница 9: ...e nance manuals supplied with your machine They include important safety precautions detailed engine starting operating and maintenance instructions and parts lists Have a qualified technician do the...

Страница 10: ...ener buttons 3 Break off upper half of machine nameplate Nameplate is scored for easy bending and break off 4 Install control panel assembly Wiring connec tions will be made later 5 Secure control pan...

Страница 11: ...Socket ratchet and small extension 10 NOTE If you are installing the WFM on the Classic I you must change the 250H thermostat to the thermostat marked 200 provided in the mounting hardware packet Mak...

Страница 12: ...ed in the mounting hardware packet Make certain the thermostat assembly does not touch the brushholder spring and the cable is clear of any moving parts Make certain the ther mostat is assembled under...

Страница 13: ...nd insulate with electrical tape 16 For Classic I III IIID 300D 300G and SA250 Codes 10889 and Below 350 SA Pipeliner 200D and 200G remove two 2 fuel tank hold down bolts on the right side of the mach...

Страница 14: ...ght side facing the control panel of the machine under the side access door On all other machines the weld out put terminals are located on the left side facing the control panel of the machine under...

Страница 15: ...output terminals The voltage should be 80 to 100 volts with the thermostat and range switch set at maxi mum NOTE OCV may be slightly higher when the unit is cold Voltmeter 25 Switch the CC CV switch t...

Страница 16: ...l panel on the welder with the mounting tab down Next mount the potentiometer and secure the knob Next mount the cv cc toggle switch with the mounting tab down Mount the amphenol and cap 5 Remove 2 sc...

Страница 17: ...around cover and tighten with the hardware removed in step 5 Keep the tightening flanges below the 3 00 position Large flat head screwdriver and pliers 11 Locate and remove 12 pin jumper plug and inst...

Страница 18: ...rminal using bolt supplied with the output terminal assembly Output panel leg attach es to the front of the machine 3 4 Socket wrench 18 Drive three 3 self tapping screws into output panel 5 16 Nut dr...

Страница 19: ...nection of the LN 7 LN 7 GMA to the Wire Feed Module Requires K584 L input cable K864 adapter and optionally the K857 for remote control See the con nection diagram in the Diagrams section a Shut the...

Страница 20: ...190 120 position for optimum welding characteristics Changing the Current Range Selector affects arc characteristics Setting the Current Range Selector one position to the right of the 190 120 positio...

Страница 21: ...it e Broken or loose connections from WFM to control panel and engine welder Refer to wiring diagram to check f Refer to P C Board Troubleshooting Procedure a In CV mode check for 10 60 VDC across pin...

Страница 22: ...feedback circuit f Faulty P C Board a Check and repair broken leads b Refer to procedure for checking Voltage Control Potentiometer on Machine c Refer to Procedure for Replacing P C Boards a Check an...

Страница 23: ...e new P C Board to the same cause of failure check for possi ble shorts opens or grounds caused by a Frayed or pinched lead insulation b Poor lead termination such as a poor contact or a short to adja...

Страница 24: ...ositive and negative output terminals replace the contactor CR3 3 If the proper voltage is not present at leads 630 631 check the wiring to CR3 coil for loose or broken connections If connections are...

Страница 25: ...P10 is available a quick check can be performed to see if the generator is operating properly Disconnect P5 and connect P10 When P10 is connected the machine will only run in Stick CC mode If generat...

Страница 26: ...T A C T O R 6 2 2 6 6 6 6 3 3 7 5 A 7 6 7 7 7 5 R 5 0 1 6 3 0 6 3 1 C V C O N T R O L 4 6 6 7 6 3 4 J 2 J 3 5 0 1 6 3 1 6 0 0 6 0 8 6 1 0 A 5 0 9 5 0 3 A 6 3 0 5 0 3 J 4 2 1 G N D 3 1 3 2 6 0 9 6 1 0...

Страница 27: ...L E W F M C O N T R O L P A N E L N E G P O S O U T P U T T E R M I N A L S C O N N E C T T O P O S N E G C O N N E C T T O N E G B R U S H H O L D E R 6 0 8 6 0 9 2 H E A V Y L E A D 8 L E A D N E G...

Страница 28: ...F E R E W I T H T H E N O R M A L M A C H I N E O P E R A T I O N C A U T I O N W H E N M O U N T I N G A D A P T E R T O W E L D E R S P E C I A L C A R E I S T O B E T A K E N A S N O T T O D A M A...

Страница 29: ...y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f f...

Страница 30: ...D O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 31: ...n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o...

Страница 32: ...l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f...

Страница 33: ...O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n...

Страница 34: ...E O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 35: ...175 200 225 250 275 300 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC I and PIPELINER 200D and 200G with WIRE FEED MODULE Reference Output Curves For Selected O...

Страница 36: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC II with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wi...

Страница 37: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC III and 300G with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts...

Страница 38: ...0890 and above with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40...

Страница 39: ...300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC L O A D V O L T S D C WIRE FEEDER OCV 350 SA and SA 250 CODES 10889 AND BELOW with WIRE FEED MODULE Reference Output Curves For Sele...

Страница 40: ...40 NOTES WIRE FEED MODULE...

Страница 41: ...41 NOTES WIRE FEED MODULE...

Страница 42: ...uch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 43: ...gute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali ment...

Страница 44: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting P...

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