Lincoln Electric WIRE FEED MODULE 0914 Скачать руководство пользователя страница 24

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3.   Check to see that leads 2 and 4 are con-

nected.    Put  a  voltmeter  across  these
leads  and  the  meter  should  read  close  to
zero volts.  If voltage reads approximately
15 volts, then the trigger circuit (leads 2-4)
is open.  Check the wiring from the WFM
control  box  to  the  WFM  control  panel  for
loose  or  broken  connections.    Turn
machine  off  and  check  the  operation  of
the “LOCAL/REMOTE” switch by connect-
ing an ohmmeter across leads 2 and 4 at
the  switch  with  switch  positioned  in
“LOCAL”  mode,  if  resistance  is  high  or
open replace the switch.

4.   Check  for  coil  voltage  across  leads  633

and  634  at  P2  plug  to  the  P.C.  Board.    If
voltage is present, check for loose or bro-
ken  leads  from  the  plug  to  the  contactor
coil.  If connections are good and voltage
correct, replace contactor CR4.

5.   If  no  voltage  is  present  at  CR4  contactor

coil,  see  Procedure  for  Replacing  P.C.
Boards.

E.

Procedure  for  Checking  the  Capacitor
Bank Contactor (CR3)

1.   Verify  machine  is  in  CV  (wire)  mode.

Measure  voltage  across  leads  630  and
631  at  the  contactor.    The  voltage  should
be  approximately  120  +/-  15V  DC  with
engine  set  on  high  idle.    If  voltage  is  not
present, go to step 3 of this procedure.

2.   If  the  proper  voltage  is  present  at  leads

630  -  631,  measure  the  voltage  between
L2  terminal  and  terminal  opposite  L2.    If
the  voltage  is  equal  to  the  output  voltage
across  the  positive  and  negative  output
terminals, replace the contactor CR3.

3.   If  the  proper  voltage  is  not  present  at

leads  630  -  631,  check  the  wiring  to  CR3
coil  for  loose  or  broken  connections.    If
connections  are  good,  see  Procedure  for
Replacing P.C. Boards.

F.

Checking  Voltage  Control  Potentiometer
on Machine

1.   Turn machine off.

2.   Remove  the  control  panel  screws  and

open  the  front  cover.    Turn  the
“LOCAL/REMOTE”  switch  (S2)  to
“REMOTE”.

3.   Disconnect  P.C.  Board  harness  plug  P2

from the P.C. Board.

4.   With  an  ohmmeter  on  X1K,  connect  it  to

lead 76A and 77A on S2.  Rotate the volt-
age control potentiometer.  The resistance
reading  should  be  from  approximately
zero  to  10K  ohms.    Check  the  resistance
reading between lead 75 on potentiometer
and 77A on switch S2.  The reading must
be 10K ohms.  No reading will indicate an
open potentiometer and a low reading will
indicate  a  shorted  or  partially  shorted
potentiometer;  in  either  case,  replace.
Reconnect P.C. Board plug P2.

G.

Remote Control Check

1.   The  remote  control  connector  pin  assign-

ments  are:  pin  G-75A,  pin  F-76B,  pin  E-
77B.    Make  sure  remote  control  connec-
tions  are  tight  and  check  for  any  physical
damage to the control cable.  Connect an
ohmmeter  across  lead  75  and  76B  on
switch  S2.    With  S2  in  remote  mode,
rotate  the  potentiometer  in  the  remote
control.    The  resistance  reading  should
vary from zero to 10K ohms.  Repeat with
ohmmeter  across  77B  and  76B  with  the
same  results.    Connect  an  ohmmeter
across  75  and  77B.    The  reading  should
be 10K ohms.  If an open or short is mea-
sured replace the potentiometer.

Содержание WIRE FEED MODULE 0914

Страница 1: ...stallation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly thin...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Страница 4: ...adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent ha...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...u 25 DIAGRAMS Wire Feed Module Wiring Diagram 26 Wire Feed Module Engine Welder Connection Diagram 27 Connection Diagram Classic II III IIID 300D 300G SA 250 350SA SAE 300 w WFM to LN 23P w Adapter ki...

Страница 8: ...n the gun trigger is released Simplified field installation process All control wiring connections between the welder the control panel and the WFM are easily made with in line plug type connections I...

Страница 9: ...e nance manuals supplied with your machine They include important safety precautions detailed engine starting operating and maintenance instructions and parts lists Have a qualified technician do the...

Страница 10: ...ener buttons 3 Break off upper half of machine nameplate Nameplate is scored for easy bending and break off 4 Install control panel assembly Wiring connec tions will be made later 5 Secure control pan...

Страница 11: ...Socket ratchet and small extension 10 NOTE If you are installing the WFM on the Classic I you must change the 250H thermostat to the thermostat marked 200 provided in the mounting hardware packet Mak...

Страница 12: ...ed in the mounting hardware packet Make certain the thermostat assembly does not touch the brushholder spring and the cable is clear of any moving parts Make certain the ther mostat is assembled under...

Страница 13: ...nd insulate with electrical tape 16 For Classic I III IIID 300D 300G and SA250 Codes 10889 and Below 350 SA Pipeliner 200D and 200G remove two 2 fuel tank hold down bolts on the right side of the mach...

Страница 14: ...ght side facing the control panel of the machine under the side access door On all other machines the weld out put terminals are located on the left side facing the control panel of the machine under...

Страница 15: ...output terminals The voltage should be 80 to 100 volts with the thermostat and range switch set at maxi mum NOTE OCV may be slightly higher when the unit is cold Voltmeter 25 Switch the CC CV switch t...

Страница 16: ...l panel on the welder with the mounting tab down Next mount the potentiometer and secure the knob Next mount the cv cc toggle switch with the mounting tab down Mount the amphenol and cap 5 Remove 2 sc...

Страница 17: ...around cover and tighten with the hardware removed in step 5 Keep the tightening flanges below the 3 00 position Large flat head screwdriver and pliers 11 Locate and remove 12 pin jumper plug and inst...

Страница 18: ...rminal using bolt supplied with the output terminal assembly Output panel leg attach es to the front of the machine 3 4 Socket wrench 18 Drive three 3 self tapping screws into output panel 5 16 Nut dr...

Страница 19: ...nection of the LN 7 LN 7 GMA to the Wire Feed Module Requires K584 L input cable K864 adapter and optionally the K857 for remote control See the con nection diagram in the Diagrams section a Shut the...

Страница 20: ...190 120 position for optimum welding characteristics Changing the Current Range Selector affects arc characteristics Setting the Current Range Selector one position to the right of the 190 120 positio...

Страница 21: ...it e Broken or loose connections from WFM to control panel and engine welder Refer to wiring diagram to check f Refer to P C Board Troubleshooting Procedure a In CV mode check for 10 60 VDC across pin...

Страница 22: ...feedback circuit f Faulty P C Board a Check and repair broken leads b Refer to procedure for checking Voltage Control Potentiometer on Machine c Refer to Procedure for Replacing P C Boards a Check an...

Страница 23: ...e new P C Board to the same cause of failure check for possi ble shorts opens or grounds caused by a Frayed or pinched lead insulation b Poor lead termination such as a poor contact or a short to adja...

Страница 24: ...ositive and negative output terminals replace the contactor CR3 3 If the proper voltage is not present at leads 630 631 check the wiring to CR3 coil for loose or broken connections If connections are...

Страница 25: ...P10 is available a quick check can be performed to see if the generator is operating properly Disconnect P5 and connect P10 When P10 is connected the machine will only run in Stick CC mode If generat...

Страница 26: ...T A C T O R 6 2 2 6 6 6 6 3 3 7 5 A 7 6 7 7 7 5 R 5 0 1 6 3 0 6 3 1 C V C O N T R O L 4 6 6 7 6 3 4 J 2 J 3 5 0 1 6 3 1 6 0 0 6 0 8 6 1 0 A 5 0 9 5 0 3 A 6 3 0 5 0 3 J 4 2 1 G N D 3 1 3 2 6 0 9 6 1 0...

Страница 27: ...L E W F M C O N T R O L P A N E L N E G P O S O U T P U T T E R M I N A L S C O N N E C T T O P O S N E G C O N N E C T T O N E G B R U S H H O L D E R 6 0 8 6 0 9 2 H E A V Y L E A D 8 L E A D N E G...

Страница 28: ...F E R E W I T H T H E N O R M A L M A C H I N E O P E R A T I O N C A U T I O N W H E N M O U N T I N G A D A P T E R T O W E L D E R S P E C I A L C A R E I S T O B E T A K E N A S N O T T O D A M A...

Страница 29: ...y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f f...

Страница 30: ...D O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 31: ...n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o...

Страница 32: ...l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n o f...

Страница 33: ...O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r n...

Страница 34: ...E O n l y q u a l i f i e d p e r s o n s s h o u l d i n s t a l l u s e o r s e r v i c e t h i s m a c h i n e u s i n g t h e d i s c o n n e c t s w i t c h a t t h e f u s e b o x WARNING T u r...

Страница 35: ...175 200 225 250 275 300 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC I and PIPELINER 200D and 200G with WIRE FEED MODULE Reference Output Curves For Selected O...

Страница 36: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC II with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wi...

Страница 37: ...275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC LOAD VOLTS DC WIRE FEEDER OCV CLASSIC III and 300G with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts...

Страница 38: ...0890 and above with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts OCV at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40...

Страница 39: ...300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS DC L O A D V O L T S D C WIRE FEEDER OCV 350 SA and SA 250 CODES 10889 AND BELOW with WIRE FEED MODULE Reference Output Curves For Sele...

Страница 40: ...40 NOTES WIRE FEED MODULE...

Страница 41: ...41 NOTES WIRE FEED MODULE...

Страница 42: ...uch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 43: ...gute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali ment...

Страница 44: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting P...

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