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Lincoln Electric INVERTEC IM526-B, Руководство оператора

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Lincoln Electric INVERTEC IM526-B Скачать руководство пользователя страница 33

–

33

–

2

1

2

RECTIFIER

9D

C2

R7

9A

9A

N.F.

CONTROL PANEL

J11, J14

S

F

9

H5

402, 404

ON

OFF

H1

R

V

C

H6

12B

BOTTOM

51

WIRING DIAGRAM  V300-PRO CODE 10257 (575V)

SHUNT

R8

250

L3

L1

C1

TP2

9D

S1

1, 8

POWER

J12

401, 403

12B

12B

25

J13

G

25W

R = RED

R4

W = WHITE

1

3

2

1

J11

J9

4
5

2
6

3

F

D13

317

6

9A

J16

5

14

315

316

51

LAYOUT

504

4

H3

6

J5, J16

32

32

227

213

214

INSIDE

S

TOP

+

S

TOP

5

2

W

303

3

8

J6

1

18V

285

AUX

TOP

OUTSIDE

S

BOTTOM

F

226

S

F

4

F

S

TRANSFORMER

MAIN

L2

  CHOKE

F

S

53

4

1

5

2

3

6

52

53

53

14

REMOTE

214

SWITCH

POLARITY

WELDING

WIRE FEEDER

S6

42A

+

5

W

501

R

7

317

316

9D

6

314

R

W

POWER

R

BOARD

8

5

8

402, 404

307

+

T2

+

  CURRENT

J2

M

J2, J8

       S4

 OUTPUT TERMINAL

     SWITCH

25W

CV FCAW

+

25

+

Y

10K

Y

R5

9B

N.F.

912

2W

10K

R1

2

REMOTE

275A

LOCAL

2W

275B

207

77A

275C

276

150 5W

204B

228

212C

208

203

76

77B

204C

204A

220

229

R1

1

285

 MODE SWITCH

     S2

/INDUCTANCE

LOCAL/REMOTE

N

SPARE

GND

218

B

GND

275C

227

226

275B

CONTROL

4

77A

75

218

276

208

207

228

229

275D

301

305

4

D3

S

1

12

(V300-I ONLY)

210

211B

1

J1, J7

J9, J10, J12

J13, J15

6

J3

302

J7

4

309

224

TOP

AUX

H1

42

W

B

N.A.

H5

H1

2

H3

75

MIN

G

75

76

24V

F

76

E

77

31

212C

CR1

+ ARC

400A

C6

RIGHT

C9

BOARD

S

W

R

215

4

5

203

310

   S5

503A

1

229

1

4

J14

3

2

CW (MAX)

215

CW (MAX)

306

212A

212B

J5

223B

7

12

210

13

J1

275A

2

309

J4

J6

COLOR CODE:

B = BLACK

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

Y = YELLOW

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

LEFT

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

25

25W

42A

2AMP

H1

6AMP

212

212212

I

C

D

H

42

81

42

VAC

  S2

 MODE

SWITCH

  R11

OUTPUT

CONTROL

     S3

    R12

   S4

    SWITCH

 SWITCH

  CONTROL

 TERMINAL

  THERMAL

 OVERLOAD

 INDICATOR

  SWITCH

 FUNCTION

  METER

REMOTE

3

503

313

6

H6

H5

0V

FAN

212D

2

THERMOSTAT

A

V

310

D1B

5

6

8

F

4

301

8

2

4

223A

303

304

304

213

G = GREEN

2

FEEDER

NOTES:

N.A.

3

2

LOCAL/REMOTE

     R11

F

501

2

2

3

4

PROTECTION

R1

B

+

912

25W

R9

D2

D1A

C15

L10191

CONTROL

ARC FORCE/INDUCTANCE 

       R12

SWITCH

METER FUNCTION

(V300-I ONLY)

 INDICATOR

 OVERLOAD

  THERMAL

OUTPUT CONTROL

N.F. C1, C2, C14, C15 CAPACITORS ARE A MATCHED SET.

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".

COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT

 AFFECTING

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

212D

212B

211B

211A

8

302

275D

CV GMAW

5

3

502

4

12

11

211A

2

3

9

6

6

Y

14

8

4

7

11

Y

10

5

Y

503

9

503A

2

1

TP6

3

3

C5

4

204C

L4

42V

32A

110V

25W

313

311

306

275F

4

4, 5

25W

BOARD

13,15

13

C14

(LEFT)

401, 403

DRIVER

BOARD

1

9D

L5

N.C.

L

82

230V

4

220-

TRIGGER

5

4,5

I

10K

ON

223A

502

 FAN

     S3

MOTOR

    SWITCH

CB2

J

575V

32A

A

CB1

212A

52

14

J15

51

J8

H5

1

1

INPUT

314

2

3

12A

7

R

8

12

13

14

229

SWITCH

BOARD

A

F -

H3

OUTPUT

 OUTPUT

 ARC FORCE

3

2

1

220

204B

204A

F

1

INSIDE

1, 8

286

CHOKE

1

BOARD

305

5

308

-

1

CC SOFT

BOTTOM

S

206

-

J10

ELECTRICAL SYMBOLS PER E1537

(VIEWED FROM COMPONENT SIDE OF BOARD)

CONNECTOR CAVITY NUMBERING SEQUENCE

311

RECEPTACLE

TRANSFORMER

 CONTROL

 AUXILIARY

T1

 REMOTE

 WIRE

-

21

4

3

52

25

10K

TP1

TP3

212

VAC

21

223B

PANEL

3

METER

4

5

6

5

- ARC

6

TP4

THERMOSTAT

W

J4

2

7

275F

7

504

1

CONTROL

1

3

9

10

224

PER

CC GTAW

CC CRISP

52

315

INPUT

TRANSFORMER

I

F

BOTTOM

9

206

U

OUTSIDE

W

D +

308

307

229

    S5

TP5

K

41

H1

77B

(RIGHT)

T3

110/115

13,15

15

1

W

R

12

SWITCH

R6

25W

1

J3

10

B

NOTE:  This diagram is for reference only.   It may not be accurate for all machines covered by this manual.  The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels.  If the diagram is illegible, write to the Service Department for a replacement.  G

ive the equipment code number..

MAR97

Содержание INVERTEC IM526-B

Страница 1: ...ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be...

Страница 2: ...n Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrica...

Страница 3: ...fans and all other mov ing parts when starting operating or repair ing equipment 7 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when...

Страница 4: ...et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talon...

Страница 5: ...Wire Feeders to Invertec 8 10 Output Cables Plugs 10 Operating Instructions 11 13 Safety Precautions 11 Controls Description and Function 11 13 Maintenance 13 14 Capacitor Discharge Procedure 13 Routi...

Страница 6: ...e the information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title pa...

Страница 7: ...from rain and snow Do not place on wet ground or in puddles ELECTRICAL INSTALLATION 1 The Invertec should be connected only by a quali fied electrician Installation should be made in accordance with t...

Страница 8: ...t terminal of polarity required by electrode Connect the work lead to the other terminal 4 Place the local remote switch in the local posi tion to allow output control at the Invertec K864 Recommended...

Страница 9: ...0 amps not 300 amps from one and 100 amps from the other This will minimize nuisance shutdown conditions In general more than two machines in parallel will not be effective due to the voltage requirem...

Страница 10: ...fication of K196 LN 9 GMA input cable with K867 universal adapter plug Output Cables Select the output cable size based upon the following chart Cable sizes for Combined Length of Electrode and Work C...

Страница 11: ...des and output current in the CC modes Control is provided over the entire output range of the power source with 1 turn of the control knob This con trol may be adjusted while under load to change pow...

Страница 12: ...rceful or driving at the maximum settings Higher spatter levels may be present at the maximum settings For CV modes this control will set the degree of pinch effect which predominantly affects short c...

Страница 13: ...position shown Hold in each position for 1 second For 575 VAC only repeat for second capacitor Repeat for the capacitor s on the other side of the machine 3 Use a DC voltmeter to check that voltage is...

Страница 14: ...r input voltage 2 Machine did not have power applied for many months 3 Machine did not produce output when power was first switched on If these circumstances apply the proper action is to switch the m...

Страница 15: ...erates OK at 230 VAC or lower No output at 380 VAC or higher Poor EXX10 stick electrode 5P performance Arc pops out No output or reduced output the first time power is applied to the machine Perform t...

Страница 16: ...5 VAC only compare voltage across 9A 13 and 13 12A then 9B 15 and 15 12B Connect as in step 3A Same voltages as above Test Result 24 VAC 0 VAC 15 VDC 0 VDC 1 VDC 5 VDC 25 VDC difference between readin...

Страница 17: ...neg 1 8 neg to 12 pos 9 pos to 4 5 neg 9 neg to 4 5 pos 1 8 pos to 9 neg 1 8 neg to 9 pos 12 pos to 4 5 neg 12 neg to 4 5 pos 12 pos to 401 403 neg 12 neg to 401 403 pos 9 pos to 402 404 neg 9 neg to...

Страница 18: ...tput plug pos to output plug neg Test Result 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 100 ohms 200 ohms Conclusion OK R4 open R4 shorted OK R5 op...

Страница 19: ...H1 neg 9 pos to A neg 9 pos to H5 neg 12 neg to H1 pos 12 neg to A pos 12 neg to H5 pos 9 neg to H1 pos 9 neg to A pos 9 neg to H5 pos 12 pos to H1 neg 12 pos to A neg 12 pos to H5 neg Conclusion OK...

Страница 20: ...les are lined up before making full contact with the heat sink 8 Caution The heat sink and the capacitor terminals are relatively soft material and it is very easy to cross thread the mounting screws...

Страница 21: ...Inch Lbs 6 3 N m Input Rectifier 6 Inch Lbs 2 26 Inch Lbs M15454 1 0 7 N m 3 N m Output Diode 25 Inch Lbs N A M15482 2 3 N m 1 Retorque after 3 hours to allow for spread of compound 2 Tighten in stagg...

Страница 22: ...P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O T E C O N...

Страница 23: ...T V I E W K 4 2 A 3 2 B G N D C 2 L 8 2 D 4 E 7 7 M 8 1 F 7 6 G 7 5 N S P A R E H 2 1 I 4 1 J 3 1 K 4 2 J 3 1 I 4 1 H 2 1 N S P A R E G 7 5 F 7 6 M 8 1 E 7 7 D 4 C 2 L 8 2 B G N D A 3 2 P I N S P A R...

Страница 24: ...LL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 1 2 1 0 9 3 A K867 PLUG TO LN 7 CONNECTION DIAGRAM N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O F...

Страница 25: ...E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E L E A C H...

Страница 26: ...M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N R E L A Y T O C L O S E...

Страница 27: ...O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E...

Страница 28: ...R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N T R O L B...

Страница 29: ...wer source or the Amptrol or Wire Feeder to the DC Tig Starter T O P 1 4 P I N A M P H E N O L W I R E F E E D E R N B A W I R E F E E D E R C A N B E P L U G G E D I N T O T H E D C T I G S T A R T E...

Страница 30: ...L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T...

Страница 31: ...E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T Y S W I T C H O N R E A R O F I N V E R T E C T O C O I N C I D E W I T H P O L A R I T Y...

Страница 32: ...H1 CC CRISP CC SOFT LOCAL 275B OVERLOAD 502 TP5 250 B O T T O M 401 403 6 H6 440 A 42A R 214 12D R SWITCH H2 H3 220 H3 309 212 J 31 3 S N D FAN 311 229 THERMOSTAT H5 6 ARC FORCE 6 11 S4 5 4 ON 223A M...

Страница 33: ...L O C A L E L E C T R I C A L C O D E S 25 25W 42A 2AMP H1 6AMP 212 212 212 I C D H 42 81 42 VAC S2 MODE SWITCH R11 OUTPUT CONTROL S3 R12 S4 SWITCH SWITCH CONTROL TERMINAL THERMAL OVERLOAD INDICATOR...

Страница 34: ...INVERTEC V300 PRO V300 I NOTES...

Страница 35: ...INVERTEC V300 PRO V300 I NOTES...

Страница 36: ...INVERTEC V300 PRO V300 I NOTES...

Страница 37: ...nd ask for bulletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00...

Страница 38: ...ch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 39: ...ute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali menta...

Страница 40: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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