Lincoln Electric INVERTEC IM526-B Скачать руководство пользователя страница 2

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PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur-
chase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2-1974. A 

Free

copy of “Arc Welding Safety” booklet E205 is available from the

Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WELDING SPARKS can
cause fire or explosion.

4.a..Remove fire hazards from the welding area.

If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

4.b. Where compressed gases are to be used at the job site, spe-

cial precautions should be used to prevent hazardous situa-
tions. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the equip-
ment being used.

4.c. When not welding, make certain no part of the electrode cir-

cuit is touching the work or ground. Accidental contact can
cause overheating and create a fire hazard.

4.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned.” For information purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

4.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

ARC RAYS can burn.

2.a. Use a shield with the proper filter and cover

plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.

2.b. Use suitable clothing made from durable flame-resistant

material to protect your skin and that of your helpers from
the arc rays.

2.c. Protect other nearby personnel with suitable non-flammable

screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

ELECTRIC SHOCK can
kill.

1.a. The electrode and work (or ground) circuits

are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.

1.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding
must be performed under electrically hazardous condi-
tions (in damp locations or while wearing wet clothing;
on metal structures such as floors, gratings or scaf-
folds; when in cramped positions such as sitting, kneel-
ing or lying, if there is a high risk of unavoidable or acci-
dental contact with the workpiece or ground) use the fol-
lowing equipment:

• Semiautomatic DC Constant Voltage (Wire)

Welder.

• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.

1.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic weld-
ing gun are also electrically“hot”.

1.d. Always be sure the work cable makes a good electrical con-

nection with the metal being welded. The connection should
be as close as possible to the area being welded.

1.e. Ground the work or metal to be welded to a good electrical

(earth) ground.

1.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace
damaged insulation.

1.g. Never dip the electrode in water for cooling.

1.h. Never simultaneously touch electrically “hot” parts of elec-

trode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

1.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

1.j. Also see Items 4.c. and 6.

WARNING

ARC WELDING can be hazardous.

FUMES AND GASES
can be dangerous.

3.a. Welding may produce fumes and gases haz-

ardous to health. Avoid breathing these
fumes and gases.When welding, keep your
head out of the fume. Use enough ventila-
tion and/or exhaust at the arc to keep fumes

and gases away from the breathing zone. 

When welding

with electrodes which require special ventilation such
as stainless or hard facing (see instructions on contain-
er or MSDS) or on lead or cadmium plated steel and
other metals or coatings which produce highly toxic
fumes, keep exposure as low as possible and below
Threshold Limit Values (TLV) using local exhaust or
mechanical ventilation. In confined spaces or in some
circumstances, outdoors, a respirator may be required.
Additional precautions are also required when welding
on galvanized steel.

3.b. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating prod-
ucts.

3.c. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation, espe-
cially in confined areas, to insure breathing air is safe.

3.d. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your employ-
er’s safety practices. MSDS forms are available from your
welding distributor or from the manufacturer.

3.e. Also see item 7b.

Apr. ‘93

Содержание INVERTEC IM526-B

Страница 1: ...ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be...

Страница 2: ...n Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrica...

Страница 3: ...fans and all other mov ing parts when starting operating or repair ing equipment 7 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when...

Страница 4: ...et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talon...

Страница 5: ...Wire Feeders to Invertec 8 10 Output Cables Plugs 10 Operating Instructions 11 13 Safety Precautions 11 Controls Description and Function 11 13 Maintenance 13 14 Capacitor Discharge Procedure 13 Routi...

Страница 6: ...e the information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title pa...

Страница 7: ...from rain and snow Do not place on wet ground or in puddles ELECTRICAL INSTALLATION 1 The Invertec should be connected only by a quali fied electrician Installation should be made in accordance with t...

Страница 8: ...t terminal of polarity required by electrode Connect the work lead to the other terminal 4 Place the local remote switch in the local posi tion to allow output control at the Invertec K864 Recommended...

Страница 9: ...0 amps not 300 amps from one and 100 amps from the other This will minimize nuisance shutdown conditions In general more than two machines in parallel will not be effective due to the voltage requirem...

Страница 10: ...fication of K196 LN 9 GMA input cable with K867 universal adapter plug Output Cables Select the output cable size based upon the following chart Cable sizes for Combined Length of Electrode and Work C...

Страница 11: ...des and output current in the CC modes Control is provided over the entire output range of the power source with 1 turn of the control knob This con trol may be adjusted while under load to change pow...

Страница 12: ...rceful or driving at the maximum settings Higher spatter levels may be present at the maximum settings For CV modes this control will set the degree of pinch effect which predominantly affects short c...

Страница 13: ...position shown Hold in each position for 1 second For 575 VAC only repeat for second capacitor Repeat for the capacitor s on the other side of the machine 3 Use a DC voltmeter to check that voltage is...

Страница 14: ...r input voltage 2 Machine did not have power applied for many months 3 Machine did not produce output when power was first switched on If these circumstances apply the proper action is to switch the m...

Страница 15: ...erates OK at 230 VAC or lower No output at 380 VAC or higher Poor EXX10 stick electrode 5P performance Arc pops out No output or reduced output the first time power is applied to the machine Perform t...

Страница 16: ...5 VAC only compare voltage across 9A 13 and 13 12A then 9B 15 and 15 12B Connect as in step 3A Same voltages as above Test Result 24 VAC 0 VAC 15 VDC 0 VDC 1 VDC 5 VDC 25 VDC difference between readin...

Страница 17: ...neg 1 8 neg to 12 pos 9 pos to 4 5 neg 9 neg to 4 5 pos 1 8 pos to 9 neg 1 8 neg to 9 pos 12 pos to 4 5 neg 12 neg to 4 5 pos 12 pos to 401 403 neg 12 neg to 401 403 pos 9 pos to 402 404 neg 9 neg to...

Страница 18: ...tput plug pos to output plug neg Test Result 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 100 ohms 200 ohms Conclusion OK R4 open R4 shorted OK R5 op...

Страница 19: ...H1 neg 9 pos to A neg 9 pos to H5 neg 12 neg to H1 pos 12 neg to A pos 12 neg to H5 pos 9 neg to H1 pos 9 neg to A pos 9 neg to H5 pos 12 pos to H1 neg 12 pos to A neg 12 pos to H5 neg Conclusion OK...

Страница 20: ...les are lined up before making full contact with the heat sink 8 Caution The heat sink and the capacitor terminals are relatively soft material and it is very easy to cross thread the mounting screws...

Страница 21: ...Inch Lbs 6 3 N m Input Rectifier 6 Inch Lbs 2 26 Inch Lbs M15454 1 0 7 N m 3 N m Output Diode 25 Inch Lbs N A M15482 2 3 N m 1 Retorque after 3 hours to allow for spread of compound 2 Tighten in stagg...

Страница 22: ...P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O T E C O N...

Страница 23: ...T V I E W K 4 2 A 3 2 B G N D C 2 L 8 2 D 4 E 7 7 M 8 1 F 7 6 G 7 5 N S P A R E H 2 1 I 4 1 J 3 1 K 4 2 J 3 1 I 4 1 H 2 1 N S P A R E G 7 5 F 7 6 M 8 1 E 7 7 D 4 C 2 L 8 2 B G N D A 3 2 P I N S P A R...

Страница 24: ...LL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 1 2 1 0 9 3 A K867 PLUG TO LN 7 CONNECTION DIAGRAM N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O F...

Страница 25: ...E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E L E A C H...

Страница 26: ...M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N R E L A Y T O C L O S E...

Страница 27: ...O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E...

Страница 28: ...R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N T R O L B...

Страница 29: ...wer source or the Amptrol or Wire Feeder to the DC Tig Starter T O P 1 4 P I N A M P H E N O L W I R E F E E D E R N B A W I R E F E E D E R C A N B E P L U G G E D I N T O T H E D C T I G S T A R T E...

Страница 30: ...L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T...

Страница 31: ...E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T Y S W I T C H O N R E A R O F I N V E R T E C T O C O I N C I D E W I T H P O L A R I T Y...

Страница 32: ...H1 CC CRISP CC SOFT LOCAL 275B OVERLOAD 502 TP5 250 B O T T O M 401 403 6 H6 440 A 42A R 214 12D R SWITCH H2 H3 220 H3 309 212 J 31 3 S N D FAN 311 229 THERMOSTAT H5 6 ARC FORCE 6 11 S4 5 4 ON 223A M...

Страница 33: ...L O C A L E L E C T R I C A L C O D E S 25 25W 42A 2AMP H1 6AMP 212 212 212 I C D H 42 81 42 VAC S2 MODE SWITCH R11 OUTPUT CONTROL S3 R12 S4 SWITCH SWITCH CONTROL TERMINAL THERMAL OVERLOAD INDICATOR...

Страница 34: ...INVERTEC V300 PRO V300 I NOTES...

Страница 35: ...INVERTEC V300 PRO V300 I NOTES...

Страница 36: ...INVERTEC V300 PRO V300 I NOTES...

Страница 37: ...nd ask for bulletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00...

Страница 38: ...ch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 39: ...ute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali menta...

Страница 40: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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