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Lincoln Electric INVERTEC IM526-B, Руководство оператора

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–

32

–

CONTROL

CONTROL PANEL

ARC FORCE/INDUCTANCE

2

2W

R1

1

227

/INDUCTANCE

  CONTROL

 TERMINAL

CHOKE

10K

215

227

4

303

301

CW (MAX)

METER

TOP

     S2

C5

L3

R8

D2

SHUNT

1

211A

3

8

1

BOARD

9

CONNECTOR CAVITY NUMBERING SEQUENCE

 OUTPUT TERMINAL

       S4

R = RED

2

4

3

J2

J1

1

301

4

TP4

4

5

W

L4

9D

12B

12D

9C

1

5

R5

    R12

275C

204B

6

5

206

3

215

A

V

LAYOUT

N.A.

NOTES:

B = BLACK

G = GREEN

W = WHITE

Y = YELLOW

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT

 AFFECTING

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT

COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

N.C. WIRE FEEDERS REQUIRING 24VAC, USE PINS "N" & "I".

N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET.

N.G. C1, C2 CAPACITORS ARE A MATCHED SET.

N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.

RECEPTACLE

 CONTROL

SWITCH

 REMOTE

POLARITY

285

WELDING

WIRE FEEDER

N

 AUXILIARY

SPARE

-

T1

GND

CW (MAX)

275F

275D

303

302

304

J7

504

2

212A

J3

229

317

13

8

7

1

N.G.

N.F.

14

14

R7

52

BOARD

2200 F

2

14

3

J15

U

H1

82

SWITCH

METER FUNCTION

   S5

     S2

OUTPUT CONTROL

     R11

 INDICATOR

 OVERLOAD

  THERMAL

 SWITCH

 OUTPUT

REMOTE

223B

I

G

MIN

9A

9A

BOARD

52

1

311

V

W

6

H5

A

B

TP3

76

F -

FEEDER

12D

12D

12C

9B

51

N.H.

0V

2

503

4

150 5W

H1

N.C.

 WIRE

COLOR CODE:

 MODE SWITCH MODE SWITCH

OUTPUT

CONTROL

503A

Y

306

75

5

3

2

212B

42A

42

J13

W

212D

F

1

INSIDE

S

BOTTOM

  THERMAL

F

229

11

12B

213

208

77A

S

R4

J3

C1

+

25

208V

8

5

203

D3

76

SWITCH

 MODE

211A

S

220

J4

Y

AUX

77A

226

Y

R

CONTROL

BOARD

12C

12B

52

3

G

41

J5, J16

D

2

W

ON

4

A

316

4,5

D +

25W

-

12A

RIGHT

9D

212D

5

4

6

3

2

4

PANEL

226

CV GMAW

2

3

TP6

5

25W

1

400A

BOTTOM

401, 403

TOP

450V

25W

(RIGHT)

2200 F

25

BOARD

H1

25W

1

200-

5

H2

302

4,5

6

2

N.G.

9B

275D

42

24V

2

211B

H4

6

4

501

H3

L

AUX

TOP

1

1,8

212A

W

14

4

R

W

R

315

53

12

12A

5

317

2

3

TRIGGER

F

8

7

305

304

   SWITCH

212B

10

H1

CC CRISP

CC SOFT

LOCAL

275B

 OVERLOAD

502

TP5

250

BOTTOM

401, 403

6

H6

440-

A

42A

+

R

214

12D

R

    SWITCH

H2

H3

220-

H3

309

212

J

31

3

S

N.D.

FAN

311

229

THERMOSTAT

H5

6

 ARC FORCE

6

11

   S4

5

4

ON

223A

MOTOR

Y

206

110V

275A

E

2

S

3

C6

  R12

 INDICATOR

(V300-I ONLY)

(V300-I ONLY)

LOCAL/REMOTE

REMOTE

  SWITCH

 FUNCTION

  METER

   S5

R

7

2

212C

3

224

J6

J1, J7

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE (V300-I)

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

(VIEWED FROM COMPONENT SIDE OF BOARD)

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

2W

208

1

1

1

6

7

5

4

2

8

7

8

1,8

-

F

R9

504

7500

F

402, 404

I

  CURRENT

  CHOKE

+

207

204C

204B

228

3

275A

228

502

276

77B

2

1

4

218

    SWITCH 

     S3

LOCAL/REMOTE

308

  INPUT

S1

RECTIFIER

9D

9C

   D13

9A

R6

450V

8

2

4

POWER

CB2

32A

212

CB1

6AMP

REMOTE

460V

S6

BLOW

SLOW

T3

229

D1A

(LEFT)

L10189

6

OFF

307

CC GTAW

TP1

C

CV FCAW

R1

2

6

BOTTOM

OUTSIDE

3 AMP

A

L5

  R11

12

TOP

207

INSIDE

9

204A

J5

F

I

S

9

4

310

5

501

J16

13

276

RECONNECT

9D

9B

TRANSFORMER

12A

VAC

32

310

309

310

203

275C

75

OUTPUT

76

F

77

3

313

316

H1

314

315

9B

W

12A

9

W

12A

TP2

SWITCH

9B

12

A

42V

230V

 FAN

H4

75

380-

415V

77B

TRANSFORMER

32

A

42

110/115

212212

212C

H

B

21

L2

4

MAIN

3

4

53

53

     S3

1

J10

12

7

210

J6

308

J12

210

14

DRIVER

1. FOR MACHINES SUPPLIED WITH INPUT CABLE (V300-PRO)

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECTION SHOWN IS FOR 380-460V OPERATION.

1

4
5

2
6

3

J11

4

3

2

1

309

B

WIRING DIAGRAM V300-PRO Code 10256, V300-I Code 10258

THERMOSTAT

503A

224

  S2

R

1

BOARD

INPUT

S7

12

PER

CR2

CR1

POWER

J9

1

S

286

SWITCH

C2

N.A.

B

211B

- ARC

OUTSIDE

+ ARC

314

25W

H5

PROTECTION

H5

J8

51

9

1

285

204C

C9

S

S

51

204A

25

213

229

T2

F

S

F

TRANSFORMER

4

F

313

306

402, 404

275F

F

52

+

25

+

R1

7500

25W

ELECTRICAL SYMBOLS PER E1537

J2, J8

J11, J14

J13, J15

J9, J10, J12

J4

3

503

5

305

2

307

32A

LEFT

2AMP

M

81

21

GND

Y

1

L1

10K

18V

H3

12B

10

25W

J14

K

VAC

N.F.

C

D1B

214

8

218

275B

10

223B

223A

CONTROL

220

NOTE:  This diagram is for reference only.   It may not be accurate for all machines covered by this manual.  The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels.  If the diagram is illegible, write to the Service Department for a replacement.  G

ive the equipment code number..

MAR97

Содержание INVERTEC IM526-B

Страница 1: ...ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be...

Страница 2: ...n Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrica...

Страница 3: ...fans and all other mov ing parts when starting operating or repair ing equipment 7 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when...

Страница 4: ...et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talon...

Страница 5: ...Wire Feeders to Invertec 8 10 Output Cables Plugs 10 Operating Instructions 11 13 Safety Precautions 11 Controls Description and Function 11 13 Maintenance 13 14 Capacitor Discharge Procedure 13 Routi...

Страница 6: ...e the information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title pa...

Страница 7: ...from rain and snow Do not place on wet ground or in puddles ELECTRICAL INSTALLATION 1 The Invertec should be connected only by a quali fied electrician Installation should be made in accordance with t...

Страница 8: ...t terminal of polarity required by electrode Connect the work lead to the other terminal 4 Place the local remote switch in the local posi tion to allow output control at the Invertec K864 Recommended...

Страница 9: ...0 amps not 300 amps from one and 100 amps from the other This will minimize nuisance shutdown conditions In general more than two machines in parallel will not be effective due to the voltage requirem...

Страница 10: ...fication of K196 LN 9 GMA input cable with K867 universal adapter plug Output Cables Select the output cable size based upon the following chart Cable sizes for Combined Length of Electrode and Work C...

Страница 11: ...des and output current in the CC modes Control is provided over the entire output range of the power source with 1 turn of the control knob This con trol may be adjusted while under load to change pow...

Страница 12: ...rceful or driving at the maximum settings Higher spatter levels may be present at the maximum settings For CV modes this control will set the degree of pinch effect which predominantly affects short c...

Страница 13: ...position shown Hold in each position for 1 second For 575 VAC only repeat for second capacitor Repeat for the capacitor s on the other side of the machine 3 Use a DC voltmeter to check that voltage is...

Страница 14: ...r input voltage 2 Machine did not have power applied for many months 3 Machine did not produce output when power was first switched on If these circumstances apply the proper action is to switch the m...

Страница 15: ...erates OK at 230 VAC or lower No output at 380 VAC or higher Poor EXX10 stick electrode 5P performance Arc pops out No output or reduced output the first time power is applied to the machine Perform t...

Страница 16: ...5 VAC only compare voltage across 9A 13 and 13 12A then 9B 15 and 15 12B Connect as in step 3A Same voltages as above Test Result 24 VAC 0 VAC 15 VDC 0 VDC 1 VDC 5 VDC 25 VDC difference between readin...

Страница 17: ...neg 1 8 neg to 12 pos 9 pos to 4 5 neg 9 neg to 4 5 pos 1 8 pos to 9 neg 1 8 neg to 9 pos 12 pos to 4 5 neg 12 neg to 4 5 pos 12 pos to 401 403 neg 12 neg to 401 403 pos 9 pos to 402 404 neg 9 neg to...

Страница 18: ...tput plug pos to output plug neg Test Result 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 25 ohms 30 ohms 20 ohms 100 ohms 200 ohms Conclusion OK R4 open R4 shorted OK R5 op...

Страница 19: ...H1 neg 9 pos to A neg 9 pos to H5 neg 12 neg to H1 pos 12 neg to A pos 12 neg to H5 pos 9 neg to H1 pos 9 neg to A pos 9 neg to H5 pos 12 pos to H1 neg 12 pos to A neg 12 pos to H5 neg Conclusion OK...

Страница 20: ...les are lined up before making full contact with the heat sink 8 Caution The heat sink and the capacitor terminals are relatively soft material and it is very easy to cross thread the mounting screws...

Страница 21: ...Inch Lbs 6 3 N m Input Rectifier 6 Inch Lbs 2 26 Inch Lbs M15454 1 0 7 N m 3 N m Output Diode 25 Inch Lbs N A M15482 2 3 N m 1 Retorque after 3 hours to allow for spread of compound 2 Tighten in stagg...

Страница 22: ...P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O T E C O N...

Страница 23: ...T V I E W K 4 2 A 3 2 B G N D C 2 L 8 2 D 4 E 7 7 M 8 1 F 7 6 G 7 5 N S P A R E H 2 1 I 4 1 J 3 1 K 4 2 J 3 1 I 4 1 H 2 1 N S P A R E G 7 5 F 7 6 M 8 1 E 7 7 D 4 C 2 L 8 2 B G N D A 3 2 P I N S P A R...

Страница 24: ...LL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 1 2 1 0 9 3 A K867 PLUG TO LN 7 CONNECTION DIAGRAM N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O F...

Страница 25: ...E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E L E A C H...

Страница 26: ...M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N R E L A Y T O C L O S E...

Страница 27: ...O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E...

Страница 28: ...R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N T R O L B...

Страница 29: ...wer source or the Amptrol or Wire Feeder to the DC Tig Starter T O P 1 4 P I N A M P H E N O L W I R E F E E D E R N B A W I R E F E E D E R C A N B E P L U G G E D I N T O T H E D C T I G S T A R T E...

Страница 30: ...L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T...

Страница 31: ...E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E S E T M E T E R P O L A R I T Y S W I T C H O N R E A R O F I N V E R T E C T O C O I N C I D E W I T H P O L A R I T Y...

Страница 32: ...H1 CC CRISP CC SOFT LOCAL 275B OVERLOAD 502 TP5 250 B O T T O M 401 403 6 H6 440 A 42A R 214 12D R SWITCH H2 H3 220 H3 309 212 J 31 3 S N D FAN 311 229 THERMOSTAT H5 6 ARC FORCE 6 11 S4 5 4 ON 223A M...

Страница 33: ...L O C A L E L E C T R I C A L C O D E S 25 25W 42A 2AMP H1 6AMP 212 212 212 I C D H 42 81 42 VAC S2 MODE SWITCH R11 OUTPUT CONTROL S3 R12 S4 SWITCH SWITCH CONTROL TERMINAL THERMAL OVERLOAD INDICATOR...

Страница 34: ...INVERTEC V300 PRO V300 I NOTES...

Страница 35: ...INVERTEC V300 PRO V300 I NOTES...

Страница 36: ...INVERTEC V300 PRO V300 I NOTES...

Страница 37: ...nd ask for bulletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00...

Страница 38: ...ch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo...

Страница 39: ...ute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali menta...

Страница 40: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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