Lincoln Electric CWT WOC-2 Скачать руководство пользователя страница 30

 

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6.0  WOC-2 MODBUS CONTROL OPERATION 

6.1  General Description 

This document provides the basic operational description for the Modbus RS-485 communications 

port.  The WOC-2 supports the Modbus Protocol as specified in the Modicon Technical publications 

“Modbus Protocol” (intr7.html). The WOC-2 control does not support the Broadcast mode. The 

controller provides the slave side communications routines for the RTU mode.  The user must 

define the Slave ID to a unique ID number from 1 – 15.  Default Baud rate is 19.2 K baud, No Parity, 

one stop bit. The WOC-2 can be used to control CWT slides or other types of stepper Motor driven 

slides that use a 2 phase motor with current rating of 1.5 - 6.5 amps/phase. 

6.1  Initialization of WOC-2 from Power up 

When power is applied to the WOC-2 the Motor drive is disabled and the default configuration is 

loaded. To activate the Motor drive the follow sequence should be used. 

1.  Connect suitable host Modbus controller to the RS-485 Comm port and establish 

communications with the Modus Slave device. 

2.  Set the Modus Master device to Read 20 Holding Register (Command 0x03) 

starting at Address 0. This will load the current configuration from the WOC-2 

Slave. 

3.  Set the Modbus Master to read 16 coils (Command 0x01, address 0) starting at 

address 0. This loads the WOC-2 coils status. 

4.  If the slide being used has a CCW limit then set Coil 10 (address 9) using command 

0x05 or 0x15. This will enable the Motor Drive and set the WOC-2 motor drive to 

the CCW direction.  When the slide reaches the CCW limit the drive will halt the 

motion then move slowly in CW direction until the slide move off the CCW limit. 

The MSC will set the current Positon REG[6] to 1 and the COIL 10 will be cleared. 

6.2  Move Slide to Position after initialization 

Once the Slide has been initialized the user can move the slide to a specific position by writing a 

speed value to REG[1] (Command 0x06 address 0) then writing a new position into REG[8] 

(Command 0x06 address 7).  The WOC-2 will determine the direction of rotation by comparing the 

current position to the new Move position. During the move COIL 2 will be set. When the move is 

complete COIL 2 will be cleared. The user must wait until the move has completed before a new 

position can be loaded into REG7. To change the move speed write the new speed to REG[1] 

(Command 0x06 address 0). The speed can be written during a move to position command. Use 

the following sequence to move the slide to specific location 

1.  Write Motor speed to REG1 (address 0)  

2.  Write Slide position to REG[8] (address 7) 

3.  Wait for Move complete by checking COIL[2](address1). If COIL[2] = 0 then the 

move is complete.  

Содержание CWT WOC-2

Страница 1: ...ster Authorized Service and Distributor Locator www lincolnelectric com locator E8M5005 Issue Date Nov 20 Lincoln Global Inc All Rights Reserved For use with machines having Numbers E0A5025 E0A5026 Sa...

Страница 2: ......

Страница 3: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 4: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 5: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 6: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 7: ...ing used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to b...

Страница 8: ...US MEMORY MAP 18 5 1 GENERAL DESCRIPTION 18 5 2 SUPPORTED MODBUS COMMANDS 18 5 3 MEMORY MAP FOR COILS MODBUS COMMAND 01 05 15 18 5 4 COIL DEFINITIONS AND OPERATION 19 5 5 MEMORY MAP FOR HOLDING REGIST...

Страница 9: ......

Страница 10: ...oscillator has a single 5 8 inch diameter output shaft for attachment of the user supplied welding torch The oscillator module can be installed in any position and with a maximum rotational displaceme...

Страница 11: ...outputs CR1 READY and CR2 OSC ON There are two Isolated inputs INP1 OSC ON and INP2 INITIALIZE can be used to remote activate the Oscillator and to reinitialize the slide The WOC can also be used as a...

Страница 12: ...esolution 10 micro steps step Velocity 10 8000 steps sec Note Max Speed Depends on Slide Assembly Acceleration 10 1000 steps sec Index Step Count 1 65535 steps Index Scale Factor 1 255 steps step scal...

Страница 13: ...rive motor it is controlling The maximum motor drive cable length is 75 ft Mount the WOC 2 controller in a location that allows easy access to the front and rear panel Figure 2 2 shows the WOC 2 Syste...

Страница 14: ...ntrol Enclosure FIG 2 2 WOC 2 Control Enclosure Mounting Dimensions 10 250 0 375 11 000 9 250 0 875 1 250 0 477 2 250 4X 0 281 4 750 MOTOR MAX 6 FOR CABLE CLEARANCE TOP VIEW SIDE VIEW FRONT VIEW REAR...

Страница 15: ...6 Figure 2 3 shows the dimensions for the Operator Pendant FIG 2 3 Operator Pendant Dimensions WOC 2 PENDANT 2 000 3 000 3 500 5 750 0 250 RUBBER FEET HANDLES 19 FT...

Страница 16: ...ion until the CCW limit is activated The WOC 2 CCW LIMIT led will illuminate The controller will move at a slow speed in the CW direction until the CCW limit is deactivated and the CCW LIMIT led will...

Страница 17: ...is only active when not jogging or oscillating the slide CR1 This READY output is active when the WOC controller is initialized and ready for normal operation CR2 This OSC RUN output is active when th...

Страница 18: ...ill be disabled CW LIMIT This LED indicates the status of the CW Right position limit switch in the mechanical slide assembly LED off indicates limit is not active LED on indicates the CW limit has be...

Страница 19: ...W position slide will be move in the CCW Left direction When the switch is set to the CW position the slide will be moved in the CW Right direction If for some reason the slide has been stalled or is...

Страница 20: ...SETUP If the WOC 2 controller is being used with a CWT slide or stepper motor no modification of the control parameters are required If the controller is being used with a different stepper motor the...

Страница 21: ...ignal rated at 0 5 amps The output will be set at 24 vdc for 0 5 seconds to allow full power pull in then the output will be PWM modulated at 2 0 khz to provide a 12 vdc output for reduced power brake...

Страница 22: ...FACE The WOC 2 is designed to use any 2 phase stepper motor with a current rating of 1 0 6 5 amps The following is an example of how to interface a 2 phase stepper motor to the WOC 2 controller FIG 3...

Страница 23: ...that indicates the current factory setting by AXIS DRIVE NUMBER The Mode of communications is determined by the setting of S1 Dip switch and the JP5 A B jumpers located on the Drive CPU P C Board FIG...

Страница 24: ...the following data format Baud Rate 19 200 Full Duplex Word Length 8 Data Bits One Stop and no parity Hand Shaking None 4 4 PORT PROTOCOL The Protocol consists of a command string and optional data b...

Страница 25: ...Active 7 Left Dwell Bit M2 Read Write Modbus Coils CR9 CR16 Inputs BIT Function 0 Enable Drive 1 Home Slide 2 Halt Move 3 Index CW 4 Index CCW 5 Enable Weave Mode 6 Save Default Configuration data in...

Страница 26: ...nds V5 Current Position MSB ISB2 V6 Current Position ISB1 LSB V7 Move Position MSB ISB2 V8 Move Position ISB1 LSB V9 Max Position MSB ISB2 V10 Max Position ISB2 LSB V11 Home Speed V12 MSB LSB MSB Mode...

Страница 27: ...il Status 0 31 03 Read Holding Registers 0 21 05 Force Single Coil 0 15 06 Preset Single Register 0 21 15 Force Multiple Coils 0 15 16 Preset Multiple Registers 0 21 17 Report Slave ID 5 bytes 5 3 Mem...

Страница 28: ...er definitions address 0 19 REGISTER ADDRESS DESCRIPTION 1 0 Motor Speed in steps msec 1 62535 2 1 Oscillation Width in Steps 1 65535 3 2 Right Dwell Time in 0 01 seconds 0 62535 4 3 Left Dwell Time i...

Страница 29: ...ction commands Refer to Section 4 5 for summary of the Register functions Under normal conditions do not write to Register 20 WARNING Changing this value may result in a catastrophic failure of the co...

Страница 30: ...ad 16 coils Command 0x01 address 0 starting at address 0 This loads the WOC 2 coils status 4 If the slide being used has a CCW limit then set Coil 10 address 9 using command 0x05 or 0x15 This will ena...

Страница 31: ...and Center positions based on the Width set in REG 2 and the current position of the slide To halt the oscillation clear COIL 14 Command 0x05 address 13 The oscillation will end when the slide has re...

Страница 32: ...23 APPENDIX A SYSTEM DRAWINGS A 1 WOC 2 Enclosure Assembly 110VAC P N S3A5171...

Страница 33: ...Harness Comm 10 1 S5A5079 PCB Assembly MSC 2 11 1 S5A5092 PCB Assembly ATC III Interface 12 1 X3P5875 Connector Housing Plug 3 Circuit 13 1 X3S5078 Switch Rocker 14 1 X3T5095 Supply Power Ac DC 24VDC...

Страница 34: ...25 A 2 WOC 2 Enclosure Assembly 220VAC P N S3A5172...

Страница 35: ...Harness Comm 10 1 S5A5079 PCB Assembly MSC 2 11 1 S5A5092 PCB Assembly ATC III Interface 12 1 X3P5875 Connector Housing Plug 3 Circuit 13 1 X3S5090 Switch Rocker 14 1 X3T5095 Supply Power Ac DC 24VDC...

Страница 36: ...27 A 3 WOC 2 Operator Pendant P N E3A5069...

Страница 37: ...lack Self Adhesive 21 2 X6S5026 Spacer 4 40 x 1 Long Female Female 22 6 Screw 4 40 x 1 4 Pan Head w Inter Lock Washer 23 4 Screw 6 32 x 1 4 Pan Head w Inter Lock Washer 24 1 Nut Hex 6 32 25 1 Screw 6...

Страница 38: ...Step Cable P N S3W5034 ITEM QTY PART NO DESCRIPTION 1 1 X3P5596 Connector Plug 12 Circuit 2 1 X3P5586 Connector Plug 12 Circuit 3 1 X3P5589 Clamp Cable 4 2 X3P5505 Boot Cable Clamp 5 25 X3W0077 Cable...

Страница 39: ...able M12 8 Circuit Male Straight Single Ended 2 2 Sleeve Cable 3 9 Sleeve Wire Makers 4 1 Tubing Black Heat Shrink 3 8 Diameter 1 Long WIRE COLOR PIN NO REFERENCE WHITE 1 INP1 BROWN 2 INP2 GREEN 3 ICO...

Страница 40: ......

Страница 41: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 42: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 43: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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