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Page

   Installation.......................................................................................................................Section A

          Technical Specifications.......................................................................................................A-1
          General Physical Description ...............................................................................................A-2
          General Functional Description ............................................................................................A-2
          Recommended Processes ...................................................................................................A-2
          Process Limitations ..............................................................................................................A-2
          Equipment Limitations ..........................................................................................................A-2
          Recommended Power Sources............................................................................................A-2
          Design Features ...................................................................................................................A-2
          Location................................................................................................................................A-3
          General Assembly ................................................................................................................A-4
          Outriggers, Manual Steering Mechanism, Assembly ...........................................................A-5
          Manual Steering Mechanism, Adjustment............................................................................A-6
          Cross Slide ...........................................................................................................................A-6
          Wire Reel Spindle.................................................................................................................A-6
          Wire Wheel Enclosure ..................................................................................................A-7, A-8
          Take-Off Arm........................................................................................................................A-9
          Wire Straightener Adjustment ............................................................................................A-10
          Feedplate Rotation .............................................................................................................A-10
          Flux Hopper, Cables...........................................................................................................A-11
          Cable Connections, Weld Cable Sizes...............................................................................A-12
          System Set-Up ...................................................................................................................A-13
          Butt Joints ..................................................................................................................A-14/A-17
          Fillet Joints.................................................................................................................A-17/A-18
          Horizontal Fillet ..........................................................................................................A-19/A-20
          Flat Fillet ....................................................................................................................A-21/A-22
          Pipe Welding..............................................................................................................A-23/A-24
          Base Dimensions Only .......................................................................................................A-25

________________________________________________________________________________

   Operation.........................................................................................................................Section B

          Safety Precautions, Graphic Symbols..................................................................................B-1
          Pendant Controls..................................................................................................................B-2
          Moving The Tractor ..............................................................................................................B-2
          Laser Pointer, Touch Sense.................................................................................................B-3
          Power-Up Sequence ............................................................................................................B-3
          Wire Feeder Setup ...............................................................................................................B-4
          Changing And Setting Weld Modes .....................................................................................B-4
          Frequency ............................................................................................................................B-4
          Balance Adjust .....................................................................................................................B-5
          Offset Adjust.........................................................................................................................B-5
          Weld Sequence ....................................................................................................................B-5
          Start Options ........................................................................................................................B-5
          Start Options Operation........................................................................................................B-6
          End Options, End Options Operation ...................................................................................B-6
          Memories..............................................................................................................................B-7
          Limits .............................................................................................................................B-7/B-9
          Dip Switches.........................................................................................................................B-9
          Set-Up Features Menu ..............................................................................................B-10/B-12

________________________________________________________________________________

   

      Accessories ..............................................................................................Section C

         Optional Kits and Accessories ..............................................................................C-1
         Drive Roll and Guide Tube Kits .............................................................................C-1
         Accessories Included with the 

CRUISER™

..........................................................C-2

________________________________________________________________________________

   Maintenance ....................................................................................................Section D

         Routine Maintenance ............................................................................................D-1
         Periodic Maintenance ............................................................................................D-1

________________________________________________________________________________

   

Troubleshooting ..............................................................................................Section E

         How to Use Troubleshooting Guide.......................................................................E-1
         Troubleshooting Guide...................................................................................E-2, E-3

________________________________________________________________________________

   Wiring Diagrams ..............................................................................................Section F

________________________________________________________________________________

   Parts Pages ............................................................................................................................P-683

7

TABLE OF CONTENTS

Содержание Cruiser K3048-1

Страница 1: ...Authorized Service and Distributor Locator www lincolnelectric com locator IM10098 B Issue Date Sept 14 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 11767 11910 11...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...Tractor B 2 Laser Pointer Touch Sense B 3 Power Up Sequence B 3 Wire Feeder Setup B 4 Changing And Setting Weld Modes B 4 Frequency B 4 Balance Adjust B 5 Offset Adjust B 5 Weld Sequence B 5 Start Op...

Страница 7: ...WIDTH DEPTH WEIGHT K3048 1 29 In 736 mm 23 in 548 mm 36 in 914 mm 207 lb 94 kg Temperature Ranges Operating Temperature 40 F to 122 F 40 C to 50 C Storage Temperature 40 F to 185 F 40 C to 85 C SAW GE...

Страница 8: ...R does not support open arc proce dures EQUIPMENT LIMITATIONS Curved extension nozzle limited to 3 16 wire Inductance of the electrode and work cables may affect arc performance Do not coil excess cab...

Страница 9: ...ct the CRUISER from preheat torches ELECTRIC SHOCK can kill Do not touch the wire drive drive rolls nozzle wire coil electrode or wire drive motor when welding output is ON The tractor is an automatic...

Страница 10: ...d collars may shift causing parts at electrode potential to contact the tractor frame or other components Only qualified personnel should install use or service this equipment WARNING FALLING EQUIPMEN...

Страница 11: ...just the front wheels when welding a round inside or outside seam 25 feet 7 6m in diameter or smaller See Figure A 6 At all other times the front wheels must be set to 90 See Figure A 7 To steer the f...

Страница 12: ...t Then assemble the front and rear outriggers and make fine adjustments to the wire position using the cross slide The outriggers may be stacked to gain extra length Slide a T Nut S28835 into the extr...

Страница 13: ...com ponents at electrode potential contact the frame throughout the entire travel distance of the slides The slides may be disassembled and then positioned relative to each other WIRE REEL SPINDLE Pos...

Страница 14: ...spindle clamp To change the angle of the enclosure remove the 6 bolts securing the enclosure back to the mounting brack et using a 7 16 wrench Reassemble at the desire angle keep the gasket centered r...

Страница 15: ...hardware 6 Thread the conduit into the brass fitting on the ball bushing assembly Then slide the boot along the conduit and over the brass fitting 7 When assembling the enclosure cover to the enclo s...

Страница 16: ...ARM Position the take off arm to prevent contact to the reel and electrode Route the electrode through the conduit from the take off arm to the wire drive FIGURE A 15 TAKE OFF ARM A 10 INSTALLATION C...

Страница 17: ...hieved when the wire exits the tip NOTE A slight curvature to the wire helps to maintain good electrical contact inside the contact tip FEEDPLATE ROTATION The feedplate of the wire drive may be rotate...

Страница 18: ...ropagation delay per foot of less than 2 1 nanoseconds There are two 12 gauge con ductors that are used to supply 40VDC to the network The fifth wire is 18 gauge and is used as an electrode sense lead...

Страница 19: ...IZES RUBBER COVERED COPPER RATED 75 C CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES Amperes Percent Duty Cycle 0 to 50 Ft 50 to 100 Ft 100 to 150 Ft 150 to 200 Ft 200 to 250 Ft 600 600...

Страница 20: ...SYSTEM SET UP FIGURE A 24 SYSTEM SET UP A 14 INSTALLATION CRUISERTM...

Страница 21: ...Welding When operating on K396 track change the wheel calibration in the SET UP menu to 5 65 FIGURE A 25 TRACK WELDING FRONT VIEW FIGURE A 26 TRACK WELDING REAR VIEW FIGURE A 27 TRACK WELDING TOP VIEW...

Страница 22: ...FIGURE A 28 BUTT JOINT 3 WHEEL MANUAL STEER FRONT VIEW FIGURE A 29 BUTT JOINT 3 WHEEL MANUAL STEER REAR VIEW FIGURE A 30 BUTT JOINT 3 WHEEL MANUAL STEER TOP VIEW A 16 INSTALLATION CRUISERTM...

Страница 23: ...A 17 INSTALLATION CRUISERTM FIGURE A 31 BUTT JOINT 3 WHEEL GUIDE WHEEL FRONT VIEW FIGURE A 32 BUTT JOINT 3 WHEEL GUIDE WHEEL REAR VIEW...

Страница 24: ...ALLATION CRUISERTM FILLET JOINTS Horizontal Fillet Uses KP2721 2 curved nozzle extension 45 FIGURE A 33 BUTT JOINT 3 WHEEL GUIDE WHEEL TOP VIEW FIGURE A 34 HORIZONTAL FILLET CURVED NOZZLE EXTENTION FR...

Страница 25: ...A 19 INSTALLATION CRUISERTM FIGURE A 35 HORIZONTAL FILLET CURVED NOZZLE EXTENTION REAR VIEW FIGURE A 36 HORIZONTAL FILLET CURVED NOZZLE EXTENTION TOP VIEW...

Страница 26: ...FILLET Uses KP2721 1 straight nozzle extensions A 20 INSTALLATION CRUISERTM FIGURE A 37 HORIZONTAL FILLET STRAIGHT NOZZLE EXTENTION FRONT VIEW FIGURE A 38 HORIZONTAL FILLET STRAIGHT NOZZLE EXTENTION...

Страница 27: ...FIGURE A 40 HORIZONTAL FILLET TOP VIEW FIGURE A 39 HORIZONTAL FILLET STRAIGHT NOZZLE EXTENTION TOP VIEW A 21 INSTALLATION CRUISERTM...

Страница 28: ...FLAT FILLET TROUGH A 22 INSTALLATION CRUISERTM FIGURE A 41 FLAT FILLET TROUGH FRONT VIEW FIGURE A 42 FLAT FILLET TROUGH REAR VIEW...

Страница 29: ...FLAT FILLET TROUGH CONTINUED FIGURE A 43 FLAT FILLET TOP VIEW FIGURE A 44 FLAT FILLET TOP VIEW A 23 INSTALLATION CRUISERTM...

Страница 30: ...NG Internal inner diameter welds The CRUISER may be assembled to fit inside pipes with a 44 1 1m inner diameter FIGURE A 45 PIPE WELDING FRONT VIEW FIGURE A 46 PIPE WELDING REAR VIEW A 24 INSTALLATION...

Страница 31: ...PIPE WELDING CONTINUED FIGURE A 48 PIPE WELDING TOP VIEW FIGURE A 47 PIPE WELDING TOP VIEW A 25 INSTALLATION CRUISERTM...

Страница 32: ...A 26 INSTALLATION CRUISERTM BASE DIMENSIONS ONLY...

Страница 33: ...CTRIC SHOCK can kill Turn the input power OFF at the disconnect switch before working on this equipment Do not touch electrically hot parts Only qualified personnel should install use or service this...

Страница 34: ...rotate the handle upwards To disengage the clutch rotate the handle to the 3 o clock position The travel speed is adjustable from 7 to 100 in min 1 78 to 2 54 m min From 7 to 20 in min the travel spe...

Страница 35: ...disabled the wire is cold during the Feed Forward time It will not stop when it touches the work POWER UP SEQUENCE When power is first applied to the CRUISER the MODE SELECT Display reads CRUISER Init...

Страница 36: ...MODE SELECTOR button until the WELD MODE indicator comes ON it may already be lit by default at power up Turn the control knob to select the desired mode After about 1 second the parameters for the ne...

Страница 37: ...ing parameters They are described in the follow ing ARC DELAY inhibits the wire feed for up to 5 sec onds to provide an accurate weld start point Typically used in multi arc systems STRIKE settings ar...

Страница 38: ...his feature is used to prevent the wire from sticking in the weld puddle and to condition the end of the wire for the next weld A burnback time of 0 4 second is sufficient in most applications RESTRIK...

Страница 39: ...memory sav ing is locked the message Memory save is Disabled will appear briefly in the MSP4 display LIMITS Limits allow the welder to adjust the welding procedure only within a defined range Each mem...

Страница 40: ...not be changed set the high and low limits to the same value The memory value must always be less than or equal to the high limit and greater than or equal to the low limit After setting limits press...

Страница 41: ...es that may have been previously set FIGURE B 23 ENABLE DISABLE LIMITS DISPLAY B 9 OPERATION CRUISERTM 1 2 3 4 5 6 7 8 ON OFF 8 7 6 5 4 3 2 1 OFF ON DIP SWITCHES The DIP switches on the pc boards are...

Страница 42: ...previous software revision had this parameter set to display energy that selection will remain This option selects the information displayed on the alphanumeric displays while welding Not all P 3 sel...

Страница 43: ...Interface can be triggered on and off default Yes All machines in the system can be triggered on and off simultane ously P 18 Wire Drive Gear Ratio Set this parameter to match the gear ratio of the w...

Страница 44: ...t the module to read and then press the right MSP4 button The panel will display the main software ver sion loaded into the module Press the left MSP4 button to exit P 104 Hardware Version Press the r...

Страница 45: ...B 13 NOTES CRUISERTM...

Страница 46: ...ct Nozzle Assembly 5 64 2 0mm K231 3 32 Contact Nozzle Assembly 3 32 2 4mm 3 K231 1 8 Contact Nozzle Assembly 1 8 3 2mm K231 5 32 Contact Nozzle Assembly 5 32 4 0mm K231 3 16 Contact Nozzle Assembly 3...

Страница 47: ...es with 4 inches of travel 1 cross slide assembly included with each tractor K1733 5 Wire Straightener Includes A three roll wire straightener with adjustable pressure 1 included with each tractor K39...

Страница 48: ...ROUTINE MAINTENANCE Blow out the slides PERIODIC MAINTENANCE Check wire drive motor brushes Lube gearbox for wire drive D 1 MAINTENANCE CRUISERTM...

Страница 49: ...D 2 NOTES CRUISERTM...

Страница 50: ...AUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it...

Страница 51: ...for excessive loads caused by dragging long cables 3 When using the outriggers to steer the Cruiser set the offset between the front and rear out riggers at 0 5 12 7mm 4 Verify the front wheels are p...

Страница 52: ...ield Service Facility When the welding arc is activated the drive rolls spin but no arc is pre sent The arc goes to full output The Cruiser welds for a short peri od then the arc goes out the wire sto...

Страница 53: ...not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the...

Страница 54: ...F 2 NOTES CRUISERTM...

Страница 55: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 56: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 57: ...ch information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the p...

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