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ELECTRIC SHOCK 

CAN KILL.

   3.a. The electrode and work (or ground) circuits are

electrically “hot” when the welder is on. Do
not touch these “hot” parts with your bare skin or wet clothing.
Wear dry, hole-free gloves to insulate hands.

   3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area
of physical contact with work and ground.

     

In addition to the normal safety precautions, if
welding must be performed under electrically
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped
positions such as sitting, kneeling or lying, if there
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following
equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

   3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic welding
gun are also electrically “hot”.

   3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection should
be as close as possible to the area being welded.

   3.e. Ground the work or metal to be welded to a good electrical (earth)

ground.

   3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace
damaged insulation.

   3.g. Never dip the electrode in water for cooling.

   3.h. Never simultaneously touch electrically “hot” parts of electrode

holders connected to two welders because voltage 

between the

two can be the total of the open circuit voltage of both
welders.

   3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

   3.j. Also see It   ems 6.c. and 8.

ARC RAYS CAN BURN.

4.a.

Use a shield with the proper filter and cover plates to protect your
eyes from sparks and the rays of the arc when welding or
observing open arc welding. Headshield and filter lens should
conform to ANSI Z87. I standards. 

4.b.

Use suitable clothing made from durable flame-resistant material
to protect your skin and that of your helpers from the arc rays.

4.c.

Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

   5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these
fumes and gases. When welding, keep your head out of the fume.
Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. 

When welding

hardfacing (see instructions on container or SDS)
or on lead or cadmium plated steel and other
metals or coatings which produce highly toxic
fumes, keep exposure as low as possible and
within applicable OSHA PEL and ACGIH TLV limits
using local exhaust or mechanical ventilation
unless exposure assessments indicate otherwise.
In confined spaces or in some circumstances,
outdoors, a respirator may also be required.
Additional precautions are also required when
welding 
on galvanized steel.

   5. b. The operation of welding fume control equipment is affected by

various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
welding procedure and application involved.  Worker exposure
level should be checked upon installation and periodically
thereafter to be certain it is within applicable OSHA PEL and
ACGIH TLV limits.

   5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
phosgene, a highly toxic gas, and other irritating products.

    5.d. Shielding gases used for arc welding can displace air and 

cause

injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.

   5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.

   5.f. Also see item 1.b.

SAFETY

Safety 03 of 04 - 5/16/2018

Содержание CrossLinc K4345-1

Страница 1: ...ww lincolnelectric com locator Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectri...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...up 6 GTAW Welding Setup 7 GMAW or FCAW Welding Setup 8 Recommended Electrode and Work Cable Sizes For Arc Welding 9 Operation Case Front Controls 10 Case Front Control Descriptions 11 Power Up Sequenc...

Страница 7: ...the preset value of current or voltage when not welding The remote will show actual voltage or current while welding and hold the last known current or voltage for 10 seconds after welding is finished...

Страница 8: ...The duty cycle duty factor at 40 C has been determined by simulation RATED OUTPUT Duty Cycle Amperes 60 550 100 425 Input Voltage 14 110 VDC Input Amperes 1 PHYSICAL DIMENSIONS Model K4345 1 Height 7...

Страница 9: ...m this installation Do not touch metal portions of the CrossLinc Remote work clip when the welding power source is on Do not attach the work clip to the remote Connect the work clip directly to the wo...

Страница 10: ...ALLATION CROSSLINC REMOTE sMaW WelDinG setuP FIGURE A 1 Weld Cable Work Weld Cable Electrode Flextec 350x or Flextec 650x Mode Switch SMAW Weld Terminal Switch if present ON CrossLinc Remote Work Sens...

Страница 11: ...de on the power source when intending to TIG weld This is a Touch Start mode and will result in a low current TIG start It is also possible to TIG weld in the SMAW mode In SMAW mode starting is initia...

Страница 12: ...s the arc wire feeders to allow for remote output control without a CrossLinc capable wire feeder The compatible feeders are listed below LN 25 LN 25 Pro Analog Activ8 LN 15 FIGURE A 3 CrossLinc Remot...

Страница 13: ...low Applications above 40 C may require cables larger than recom mended or cables rated higher than 75 C RECOMMENDED CABLE SIZES RUBBER COVERED COPPER RATED 75 C AMPERES PERCENT DUTY CYCLE CABLE SIZES...

Страница 14: ...f from the work and ground Always wear dry insulating gloves WELDING SPARKS can cause fire or explosion Keep flammable material away Do not weld upon containers which have held combustibles ARC RAYS c...

Страница 15: ...nnection or is connected to a power source that does not support CrossLinc the LED will not illuminate When the feeder has successfully connected to the power source the LED will be illuminated 6 Setu...

Страница 16: ...carbon arc GouGinG CrossLinc technology allows the user to switch between welding and gouging easily without returning to the power source In order to gouge use the following setup instructions 1 Set...

Страница 17: ...up option for hold time the display will show the following FIGURE B 6 To set the hold time to 10 seconds turn the output control knob to the left To set the hold time to 300 seconds turn the output c...

Страница 18: ...Turn the knob to the right to increase the calibration factor and to the left to decrease the calibration factor The factory default is 1 00 current calibration To calibrate the arc current display be...

Страница 19: ...NNECTOR AND 0 53 LUG 50 FT K2484 3 3 0 WELD CABLE WITH LC40HD MALE CONNECTOR AND 0 53 LUG 50 FT K2485 2 2 0 WELD CABLE WITH LC40 MALE AND FEMALE CONNECTOR 50 FT K2485 3 3 0 WELD CABLE WITH LC40HD MALE...

Страница 20: ...rical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply fo...

Страница 21: ...not lit 1 The remote is not connected to a CrossLinc compatible power source 1 Connect to a CrossLinc compatible power source Compatible power sources must have an X at the end of the name i e Flextec...

Страница 22: ...4 8 1 M26034PRINT A 03 UI DISPLAY P C BOARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J31 1 2 3 4 5 6 J42 1 2 3 4 5 6 7 8 J33 VIEWED FROM INSIDE FEEDER 859 8510 857 333 334 338 336 332 67 332 333 WORK A...

Страница 23: ......

Страница 24: ......

Страница 25: ...CrossLinc Remote 12605...

Страница 26: ...S18504 6 CURRENT TRANSDUCER 1 6E 9SM26151 iNSULATION PIERCING CONNECTOR 1 6F K3416 90 TWECO STYLE PLUG FOR 3 0 4 0 CABLE 1 6G K3417 90 TWECO STYLE RECEPTACLE FOR 3 0 4 0 CABLE 1 9SS9225 100 SELF TAPPI...

Страница 27: ...9SM25778 KNOB GUARD 1 12K 9SS9225 99 SELF TAPPING SCREW 2 12L 9SS9225 99 SELF TAPPING SCREW 4 13 9SS20601 5 WARNING DECAL 1 14 9SM26268 DECAL 1 15 9SM26268 DECAL 1 16 9SM26268 DECAL 1 17 9SM26268 DECA...

Страница 28: ...P 1081 C jpg General Assembly CrossLinc Remote 12605 5 Printed 11 04 2016 at 07 12 15 Produced by Enigma...

Страница 29: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 30: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 31: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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