Lincoln Electric AIR VANTAGE 500 Скачать руководство пользователя страница 14

A-6

INSTALLATION   

VANTAGE® 500 DEUTZ

A-6

REMOTE CONTROL

OUTPUT

The VANTAGE 500 DEUTZ is equipped with a 6-pin
and a 14-pin connector. The 6-pin connector is for
connecting the K857 or K857-1 Remote Control or for
TIG welding, the K870 foot Amptrol or the K936-2
hand Amptrol. When in the CC-STICK, DOWNHILL
PIPE, or CV-WIRE modes and when a remote control
is connected to the 6-pin Connector, the auto-sensing
circuit automatically switches the OUTPUT control
from control at the welder to remote control.

When in TOUCH START TIG mode and when a
Amptrol is connected to the 6-Pin Connector, the
OUTPUT dial is used to set the maximum current
range of the CURRENT CONTROL of the Amptrol.

The 14-pin connector is used to directly connect a
wire feeder control cable. In the CV-WIRE mode,
when the control cable is connected to the 14-pin con-
nector, the auto-sensing circuit automatically makes
the Output Control inactive and the wire feeder volt-
age control active

NOTE:

When a wire feeder with a built in welding volt-

age control is connected to the 14-pin connector, do
not connect anything to the 6-pin connector.

When in the DOWNHILL PIPE mode and when a remote control
is connected to the 6-Pin or 14-Pin connector, the output control
is used to set the maximum current range of the remote.

EXAMPLE: 

When the OUTPUT CONTROL on the welder is set

to 200 amps the current range on the remote control will be 40-
200 amps, rather than the full 40-300 amps. Any current range
that is less than the full range provides finer current resolution
for more fine tuning of the output.

The 14-pin connector is used to directly connect a
wire feeder control cable. In the CV-WIRE mode, if the
feeder being used has a voltage control when the wire feeder
control cable is connected to the 14-Pin Connector, the auto-
sensing circuit automatically makes OUTPUT CONTROL inac-
tive and the wire feeder voltage control active. Otherwise, the
OUTPUT CONTROL is used to preset the voltage.

NOTE: When a wire feeder with a built in welding
voltage control is connected to the 14-pin connec-
tor, do not connect anything to the 6-pin connec-
tor.

------------------------------------------------------------------------

AUXILIARY POWER RECEPTACLES

The auxiliary power capacity of the VANTAGE® 500
DEUTZ is 12,000 watts of 60 Hz, single phase or
20,000 watts of 60Hz, three phase power.  The auxil-
iary power capacity rating in watts is equivalent to
volt-amperes at unity power factor. The maximum per-
missible current of the 240 VAC output is 50 A. The
240 VAC single phase output can be split to provide
two separate 120 VAC outputs with a maximum per-
missible current of 50 A per output to two separate
120 VAC branch circuits. The output voltage is within
± 10% at all loads up to rated capacity.

The VANTAGE® 500 DEUTZ has two 20 Amp-
120VAC single phase(5-20R) GFCI duplex recepta-
cles, one 50 Amp-120/240 single phase VAC  (14-
50R) receptacle and one 240VAC three phase (15-
50R) receptacle. The auxiliary power receptacles
should only be used with three wire grounded type
plugs or approved double insulated tools with two wire
plugs. The current rating of any plug used with the
system must be at least equal to the current capacity
of the associated receptacle.

A 240VAC 3 phase plug is provided loose with the
machine.

Note:

The two 120V GFCI receptacles and the two

120 volt circuits of the 120/240V receptacle are con-
nected to different phases and can not be paralleled.

STANDBY POWER CONNECTIONS

The VANTAGE® 500 DEUTZ is suitable for tempo-
rary, standby or emergency power using the engine
manufacturer

ʼ

s recommended maintenance schedule.

The VANTAGE® 500 DEUTZ can be permanently
installed as a standby power unit for 240 volt-3 wire,
50 amp service. Connections must be made by a
licensed electrician who can determine how the
120/240 VAC power can be adapted to the particular
installation and comply with all applicable electrical
codes. The following information can be used as a
guide by the electrician for most applications. Refer to
the connection diagram shown in Figure A.2.

1. Install the double-pole, double-throw switch

between the power company meter and the premis-
es disconnect.

Switch rating must be the same or greater than the
customer

ʼ

s premises disconnect and service over cur-

rent protection.

Содержание AIR VANTAGE 500

Страница 1: ...r machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operati...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Страница 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on t...

Страница 7: ...Premises Wiring A 7 Connection of Lincoln Electric Wire Feeders A 8 A 9 Operation Section B Safety Instructions B 1 General Description B 1 Recommended Applications B 1 Controls and Settings B 2 Engi...

Страница 8: ...ion D Safety Precautions D 1 Routine and Periodic Maintenance D 1 Engine Maintenance D 1 Air Filter D 1 D 2 Fuel Filters D 3 Cooling System D 3 Battery Handling D 3 Charging the Battery D 4 Nameplate...

Страница 9: ...lts at Rated Amps 100 500 Amps DC multi purpose 40 Volts 60 550 Amps DC multi purpose 36 volts 50 575 Amps DC multi purpose 35 volts PHYSICAL DIMENSIONS Height 2 Width Depth Weight 42 0 in 31 5 in 63...

Страница 10: ...side area DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment that surface should be covered with a steel plate at least...

Страница 11: ...necessary For maximum output cur rent ratings derate welder voltage rating 2 volts for every 21 F 10 C above 104 F 40 C TOWING The recommended trailer for use with this equipment for road in plant an...

Страница 12: ...y To prevent EXPLOSION when INSTALLING A NEW BATTERY disconnect negative cable from old battery first and connect to new bat tery last WARNING PRE OPERATION ENGINE READ the engine operating and mainte...

Страница 13: ...welding terminals when in the WELD TERMINALS ON position or cold welding termi nals when in the REMOTELY CONTROLLED position WELDING OUTPUT CABLES With the engine off route the electrode and work cab...

Страница 14: ...welding voltage control is connected to the 14 pin connec tor do not connect anything to the 6 pin connec tor AUXILIARY POWER RECEPTACLES The auxiliary power capacity of the VANTAGE 500 DEUTZ is 12 0...

Страница 15: ...r cable of the desired length The 50 amp 120 240 VAC plug is available in the optional K802R plug kit 4 Plug this cable into the 50 Amp 120 240 Volt recep tacle on the VANTAGE 500 DEUTZ case front Fig...

Страница 16: ...the gun trigger is closed When the gun trigger is closed the wire will begin to feed and the welding process is started Shut the welder off For electrode Positive connect the electrode cable to the te...

Страница 17: ...ess Generally welding is best if the ARC CON TROL is set to SOFT for MIG and CRISP for INNERSHIELD You may however want to start in the middle and adjust as needed from there Set the IDLE switch to th...

Страница 18: ...lways operate the welder with the sliding door closed and the side panels in place as these pro vide maximum protection from moving parts and insure proper cooling air flow GENERAL DESCRIPTION The VAN...

Страница 19: ...this can cause dam age to the ring gear and or starter motor 3 HOUR METER The hour meter displays the total time that the engine has been running This meter is a useful indi cator for scheduling preve...

Страница 20: ...governor B In the Auto position the idler operates as follows a When switched from High to Auto or after starting the engine the engine will operate at full speed for approximately 12 seconds and then...

Страница 21: ...g stick welding to adjust for a soft or a more forceful digging arc Crisp Increasing the number from 10 Soft to 10 Crisp increas es the short circuit current which results in a more forceful digging a...

Страница 22: ...e AUXILIARY POWER RECEPTACLES section in the installation chapter for further information about these receptacles Also refer to the AUXILIARY POWER OPERATION section later in this chapter 22 GROUND ST...

Страница 23: ...ng to adjust for a soft or a more forceful digging arc Crisp Increasing the number from 10 Soft to 10 Crisp increases the short circuit current which results in a more forceful digging arc Typically a...

Страница 24: ...mm in Tungsten Tungsten Size 4 5 25 0 010 2 15 3 2 4 3 8 2 4 3 8 4 5 6 50 0 020 5 20 3 3 5 5 10 3 5 5 10 1 0 0 040 15 80 3 3 5 5 10 3 5 5 10 1 6 1 16 70 150 10 20 3 5 5 10 4 6 9 13 5 6 2 4 3 32 150 2...

Страница 25: ...t the IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings if no weld ing current is being drawn The auxiliary power of the VANTAGE 500...

Страница 26: ...5 150 125 53 107 42 84 69 53 46 38 300 600 225 450 250 300 250 200 91 183 69 137 76 91 76 61 Maximum Allowable Cord Length in ft m for Conductor Size Conductor size is based on maximum 2 0 voltage dro...

Страница 27: ...ual voltage plug rated at 120 240V 50 amps single phase Pipe Thawing with an arc welder can cause fire explosion damage to electric wiring or to the arc welder if done improperly The use of an arc wel...

Страница 28: ...tactor K126 2 Magnum 350 Innershield Gun for LN 25 For self shielded wire with 15 ft 4 5m cable For 062 3 32 1 6 2 4mm wire KP653 3 32 Drive Roll and Guide Tube Kit for LN 25 For 068 3 32 1 8 2 4mm co...

Страница 29: ...to 3 seconds Repeat the above drainage procedure until diesel fuel is detected in the container WEEKLY Blow out the machine with low pressure air periodical ly In particularly dirty locations this ma...

Страница 30: ...itself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Страница 31: ...battery last CONNECTING A BATTERY CHARGER Remove battery from welder by dis connecting negative cable first then positive cable and battery clamp When reinstalling connect negative cable last Keep wel...

Страница 32: ...uctions of the battery charger manu facturer for proper charger settings and charging time NAMEPLATES WARNING DECALS MAIN TENANCE Whenever routine maintenance is performed on this machine or at least...

Страница 33: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Страница 34: ...e Service Shop 1 Out of fuel 2 Fuel shut off valve is in the off position make sure the valve lever is in the open position lever in line with the Hose 3 Engine shut down solenoid not pulling in 4 On...

Страница 35: ...e fan belt may need tighten ing 1 Idler switch in HIGH idle position make sure switch is set to AUTO 2 External load on welder or auxil iary power 3 Mechanical problem in idler sole noid linkage 4 Fau...

Страница 36: ...auxiliary power 1 Faulty Peripheral PCB Idler Engine Protection PCB or Weld Control PCB 1 Broken lead in rotor circuit 2 Faulty field diode module 3 Faulty Weld Control PCB 4 Faulty rotor 1 Faulty re...

Страница 37: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 38: ...F 2 CONNECTION DIAGRAMS F 2 VANTAGE 500 DEUTZ...

Страница 39: ...ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS...

Страница 40: ...F 4 CONNECTION DIAGRAMS F 4 VANTAGE 500 DEUTZ...

Страница 41: ...F 5 CONNECTION DIAGRAMS F 5 VANTAGE 500 DEUTZ...

Страница 42: ...ASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE FEED...

Страница 43: ...F 7 CONNECTION DIAGRAMS F 7 VANTAGE 500 DEUTZ...

Страница 44: ...ION ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE AC WIRE FEEDER VOLTAGE WHICH CAN DAMAGE THE CONTROL CIRCU...

Страница 45: ...F 9 CONNECTION DIAGRAMS F 9 VANTAGE 500 DEUTZ...

Страница 46: ...F 10 CONNECTION DIAGRAMS F 10 VANTAGE 500 DEUTZ...

Страница 47: ...F 11 CONNECTION DIAGRAMS F 11 VANTAGE 500 DEUTZ...

Страница 48: ...F 12 CONNECTION DIAGRAMS F 12 VANTAGE 500 DEUTZ...

Страница 49: ...8962 5 A 28 99 19 63 6 53 24 97 6 55 23 69 50 38 54 44 14 63 37 30 45 38 6 56 42 00 50 81 15 50 31 50 45 67 BOTTOM VIEW OF WELDER BASE CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 34 62 TR...

Страница 50: ...NOTES VANTAGE 500 DEUTZ...

Страница 51: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 52: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 53: ...later than the following business day For Service outside the USA Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 USA TEL 1 216 481 8100 FAX 1 216 486 1751 WEB SITE lincolnelectric...

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