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Lighthouse REMOTE 5104V Operating Manual

t-ii

248083293-1 Rev 7

Connections  .....................................................................................................  3-11
.Communication Ports  .....................................................................................  3-12
Cabling Sensor  .................................................................................................  3-12
DIP Switches ....................................................................................................  3-15
Instrument Mounting  .......................................................................................  3-15
Power  ...............................................................................................................  3-16
Vacuum Inlet ....................................................................................................  3-16

Chapter 4   Communications

DIP Switches ..................................................................................................................  4-1

DIP Switch General Definitions  ........................................................................  4-2

Communication Modes ..........................................................................  4-2
DIP Switch Addressing ..........................................................................  4-3

Communicating with the Instrument  .............................................................................  4-4

RS-485 Port ........................................................................................................  4-4

Chapter 5   Programming with MODBUS Protocol

DIP Switches ..................................................................................................................  5-1
Protocol Settings  ............................................................................................................  5-1
Power On/Auto Start ......................................................................................................  5-1
Running the Instrument Using MODBUS .....................................................................  5-2

AUTOMATIC Counting Mode  .........................................................................  5-2
MANUAL Counting Mode ................................................................................  5-3

Configuring with the MODBUS Protocol  .....................................................................  5-3

Setting the Real Time Clock  ..............................................................................  5-3
Changing the Default Instrument Parameters  ....................................................  5-4

Using Sensor Setting Registers ..............................................................  5-5
Location (Register 40026)  .....................................................................  5-5
Hold Time (Registers 40031, 40032)  ....................................................  5-5
Sample Time (Registers 40033, 40034)  ................................................  5-5

Alarm Enable Registers  .....................................................................................  5-6

Enable Alarming for a Channel  .............................................................  5-7

Threshold Setup Registers  .................................................................................  5-7

Setting the Alarm Threshold Value  .......................................................  5-8

Appendix A   R5104V MODBUS Register Map v1.44

COMM Settings  ............................................................................................................  A-1
Supported MODBUS Commands .................................................................................  A-1

Sensor Settings Registers ..................................................................................  A-2

Device Status  ........................................................................................  A-4

Alarm Enable Registers  ....................................................................................  A-6

Enable Alarming for a Channel  ............................................................  A-7

Содержание REMOTE 5104V

Страница 1: ......

Страница 2: ...00...

Страница 3: ...Lighthouse Worldwide Solutions REMOTE 5104V Airborne Particle Counter Operating Manual...

Страница 4: ...s You are not permitted to disclose or allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions The information contained herein is subject to change wit...

Страница 5: ...Equipment for 1010 1 1992 Measurement Control and Laboratory Use Part 1 General Requirements CSA C22 2 No Electrical Equipment for Measurement Control 61010 1 2nd Ed and Laboratory Use Part 1 General...

Страница 6: ...nufacturing Practice Remote Particle Counting Probe UL 61010A 1 UL Standard for Safety Electrical Equipment for Laboratory Use Part 1 General Requirements Replaces UL 3101 1 Supplementary information...

Страница 7: ...ility 1 1 Laser Safety Information 1 1 Electrostatic Safety Information 1 4 R5104V and Daisy Chaining 1 4 Chapter 2 Introduction Overview 2 1 Description 2 1 Accessories 2 2 REMOTE 5104V Specification...

Страница 8: ...1 Running the Instrument Using MODBUS 5 2 AUTOMATIC Counting Mode 5 2 MANUAL Counting Mode 5 3 Configuring with the MODBUS Protocol 5 3 Setting the Real Time Clock 5 3 Changing the Default Instrument...

Страница 9: ...9 Device Status Word A 11 Data Enable Registers A 11 Data Type Registers A 12 Data Units Registers A 13 Appendix B Maintenance Safety Considerations B 1 Routine Maintenance B 1 Laser Safety Informatio...

Страница 10: ...Lighthouse REMOTE 5104V Operating Manual t iv 248083293 1 Rev 7...

Страница 11: ...45 3 6 Typical RJ 45 Crimp Tool 3 6 Close up of RJ 45 Wire Detail 3 6 Close up of RJ 45 Latch 3 7 Lock Clip Installation 3 7 Tighten Cable Clamp Nut 3 7 Install Connector Seal 3 8 Cable Connector Comp...

Страница 12: ...Lighthouse REMOTE 5104V Operating Manual LOF 2 248083293 1 Rev 7...

Страница 13: ...6 Alarm Enable Registers 5 6 Example of Alarming on only Channel 2 5 7 Alarm Threshold Registers 5 8 Alarm Threshold Registers set to 1000 5 8 MODBUS Communications Settings A 1 MODBUS Registers A 1 S...

Страница 14: ...Lighthouse REMOTE 5104V Operating Manual LOT 2 248083293 1 Rev 7...

Страница 15: ...ics WARNING A warning appears in a paragraph like this and warns that doing something incorrectly could result in personal injury damage to the instrument or loss of data boldface Introduces or emphas...

Страница 16: ...Lighthouse REMOTE 5104V Operating Manual ii 248083293 1 Rev 7...

Страница 17: ...ngs defined as follows Laser pertaining to exposure to visible or invisible Laser radiation Explosion Hazard pertaining to use of the instrument in explosive atmospheres Electrostatic pertaining to el...

Страница 18: ...that can quickly cause blindness Figure 1 2 Explosion Hazard Label WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D...

Страница 19: ...tentially hazardous condition or situation exists and that it is imperative that the accompanying text be read and any cautions be observed The importance of this cannot be stressed enough Note Cautio...

Страница 20: ...strap combination Earth ground all test instruments to prevent a buildup of static charge R5104V and Daisy Chaining WARNING The REMOTE 5104V is not designed for use in a daisy chain configuration It...

Страница 21: ...by the instrument and the flow rate For example the number 5104 indicates a 0 5 m channel size at 1 0 CFM See Figure 2 1 Figure 2 1 REMOTE 5104V Airborne Particle Counter The instrument uses a laser d...

Страница 22: ...n both ultra clean areas such as Class 1 or Class 10 and also in more traditional cleanzones rated as Class 100 or higher Refer to Specifications in this manual for additional instrument information T...

Страница 23: ...Express Power Input Requirements 24VDC 5 100mA max Enclosure Stainless Steel Dimensions 5 42 l x 5 12 w x 2 h 13 8 x 13 x 5 cm Weight 21 1 oz 0 6 kg Pollution Degree 2 Operating Altitude 0 2 000 mete...

Страница 24: ...Lighthouse REMOTE 5104V Operating Manual 2 4 248083293 1 Rev 7...

Страница 25: ...ipping instructions below WARNING If the instrument is damaged during shipment due to inadequate user packing the warranty may be voided and all repairs required will be at cost 1 Use the original con...

Страница 26: ...to the instrument must use this connector in order to meet this standard This section of the manual will illustrate installing this connector Requirements The following tools and materials are require...

Страница 27: ...uch as generators fans and fluorescent lights When cable has to be installed in the false ceilings or air space above a work area plenum plenum cable may be required 3 Even though the RJ45 connectors...

Страница 28: ...pears that something is missing from the package Figure 3 1 R5104V RJ45 Cable Parts 3 Remove the large lock ring from the housing if they are mated 4 Loosen the smaller sealing nut to allow the CAT5e...

Страница 29: ...shape Insert the wire 8 Separate the wires and insert them into the loom based on the EIA TIA 568B standard as shown in Figure 3 3 Note that the green pair is split up and the blue pair is out of sequ...

Страница 30: ...correct channels for crimping Figure 3 5 Loomed Wires Being Inserted into RJ 45 11 Insert the RJ 45 connector into a crimp tool similar to that shown in Figure 3 6 Maintain inward pressure while crimp...

Страница 31: ...it to enter the slot in the housing See Figure 3 8 Figure 3 8 Close up of RJ 45 Latch 14 Push the RJ 45 connector fully into the housing and insert the Lock Clip round edge out as illustrated in Figur...

Страница 32: ...cable housing body It may need a twisting action to fully position it against its retainer ring Verify that its larger opening is facing outward away from the cable as shown in Figure 3 12 Figure 3 1...

Страница 33: ...to locate and install the R5104V securely on a flat vertical surface in the area to be sampled Figure 3 13 Mounting Template 20 Make sure the hub power is OFF or the hub end of the cable is disconnec...

Страница 34: ...re 3 14 Front Panel LEDs The green POWER LED turns on when the instrument is powered on The green FLOW LED turns on steady when the flow is within specification The green FLOW LED will blink if the fl...

Страница 35: ...he sensor can be used with a direct mount 1 0 CFM isokinetic probe or the probe can be attached via tubing to the inlet barb Figure 3 16 illustrates the connections found on the bottom side of the R51...

Страница 36: ...n RS 485 hub Connecting the counter to a PC via RS 485 requires an RS 485 hub Please contact a Lighthouse Sales Representative for the hub For more information please see Communications on page 4 1 Ca...

Страница 37: ...ure the cable is positioned with its key up Figure 3 17 Readying Cable for Attachment WARNING The REMOTE 5104V is not designed for use in a daisy chain configuration It is designed to communicate thro...

Страница 38: ...into place make sure the lock groove and lock sleeve mate Figure 3 19 Cable Receptacle Lock Groove 3 Figure 3 20 illustrates the cable as fully attached to sensor The free end of the cable may now be...

Страница 39: ...the communications mode The DIP Switches require a tool with a small pointed tip in order to change A very small screwdriver or multimeter probe can be used Instrument Mounting The R5104V is designed...

Страница 40: ...st be connected to the bottom Outlet nozzle This maintains a downward flow to carry particles out of the instrument The Inlet nozzle can be attached to a length of hose and the other end of that hose...

Страница 41: ...w to configure the hardware to allow interfacing with the REMOTE instrument DIP Switches The DIP switches are behind a panel to the right of the RS 485 port connector See Figure 4 1 Figure 4 1 DIP Swi...

Страница 42: ...ust be set before the unit is powered up If the DIP Switches are changed power cycle the instrument to implement the change Position Description Setting 1 Binary Bit 0 Addressing OFF 0 ON 1 2 Binary B...

Страница 43: ...1 0 0 0 0 2 0 1 0 0 0 1 34 1 1 0 0 0 0 3 1 1 0 0 0 1 35 0 0 1 0 0 0 4 0 0 1 0 0 1 36 1 0 1 0 0 0 5 1 0 1 0 0 1 37 0 1 1 0 0 0 6 0 1 1 0 0 1 38 1 1 1 0 0 0 7 1 1 1 0 0 1 39 0 0 0 1 0 0 8 0 0 0 1 0 1 40...

Страница 44: ...uter the computer must be configured to use a port on the RS 485 hub 0 0 0 1 1 0 24 0 0 0 1 1 1 56 1 0 0 1 1 0 25 1 0 0 1 1 1 57 0 1 0 1 1 0 26 0 1 0 1 1 1 58 1 1 0 1 1 0 27 1 1 0 1 1 1 59 0 0 1 1 1 0...

Страница 45: ...produced standards for RS 485 that deal with data communications Table 4 5 EIA RS 485 Communication Standards SPECIFICATION RS 485 Mode of Operation Differential Total Number of Drivers and Receivers...

Страница 46: ...Lighthouse REMOTE 5104V Operating Manual 4 6 248083293 1 Rev 7...

Страница 47: ...ave the settings DIP Switches 7 and 8 must both be in the OFF position in order to use the MODBUS protocol Protocol Settings The MODBUS Protocol is defined through an RS 485 interface with Baud Rate 1...

Страница 48: ...the Command register 40002 11 Start Instrument to start recording 12 Stop Instrument to stop recording Table 5 1 MODBUS Action Commands Value Action 1 Saves all writable 4xxxx register values to the...

Страница 49: ...the real time clock 40028 is the low word The date time is calculated as the number of seconds since midnight of 1 1 1970 The date time is stored in a 4 byte unsigned integer or as a 32 bit unsigned i...

Страница 50: ...or equal to 9 hours 6 minutes and 7 seconds 32767 seconds then only the low word register needs to be written with the value in seconds The low word register for Sample Time is 40034 The low word reg...

Страница 51: ...ng in between samples for multiple cycles If Hold Time is greater than 1 minute the pump will turn off This time is specified in seconds The maximum value is 359 999 seconds high word 5 low word 32319...

Страница 52: ...rrently only works for Particle Channels Enabling the Alarm for a particle channel requires setting the bit in the low word of that channel Any or all active particle channels can be enabled at a time...

Страница 53: ...43016 Use the Threshold registers to set the alarm threshold value s as described in the next section Threshold Setup Registers Threshold data is stored in the input registers in the 45xxx series whic...

Страница 54: ...arms at any given time each threshold value applies to the corresponding channel Setting a value for channel 1 as 100 will not affect channel 2 setting of say 500 See Table 5 9 Table 5 8 Alarm Thresho...

Страница 55: ...orted MODBUS Commands See www modbus org for documentation on how to use these commands Table A 1 MODBUS Communications Settings Baud Rate 19200 Data Bits 8 Stop Bits 1 Parity None Hardware Protocol R...

Страница 56: ...vice Status bit 0 RUNNING bit 1 SAMPLING bit 2 NEW DATA 40004 unsigned integer Firmware version Major version digits are hundreds Minor version digits are tens and ones For example 210 V2 10 40005 uns...

Страница 57: ...ned integer Real Time Clock RTC high Works in conjunction with 40028 Displays date and time in number of seconds since midnight 1 1 1970 40028 signed integer Real Time Clock low 40029 unsigned integer...

Страница 58: ...ue Date high Indicates when instrument is due for calibration This number can be generated by the ANSI C C time function 40048 signed integer Calibration Due Date low Table A 3 Sensor Settings Registe...

Страница 59: ...urns local pump on if applicable 8 Stop pump if applicable 9 Manual Start The instrument samples continuously until it receives a Manual Stop command Ignores local timing parameters Sets Sample Time f...

Страница 60: ...e data register 30010 s enable alarm register would be 43010 Data register 30016 s enable alarm register would be 43016 Note Alarm Enable currently only works for Particle Channels Any or all channels...

Страница 61: ...to set the alarm threshold values as described in the next section Table A 7 Alarm Enable Registers Register Data Type Description 43009 unsigned int Alarm Enable for Particle Channel 1 high smallest...

Страница 62: ...use the extra registers The smallest particle channel starts at the xxx09 position The Data Status flag is set if any of the channels have a threshold exceeded state as true The threshold registers 4...

Страница 63: ...gh Bytes Low bytes 4 Byte Data Item Not all particle channels are active Retrieving data from an inactive channel returns garbage See the Data Enable Registers section of this document for details on...

Страница 64: ...gned integer Particle Channel 1 high 30010 unsigned integer Particle Channel 1 low 30011 unsigned integer Particle Channel 2 high 30012 unsigned integer Particle Channel 2 low 30013 unsigned integer P...

Страница 65: ...the enable registers for every record The 31xxx register series is used to determine which data items in 30xxx are enabled Enabled items contain recorded data Data retrieved from disabled items retur...

Страница 66: ...Type string containing less than 4 characters is padded with NULL characters but a Data Type using all four characters will not end with a NULL Note Only Particle data types have numbers in their str...

Страница 67: ...er is 33010 Note Not all data types have units Units are stored as 4 character ASCII strings across 2 registers A Units string containing less than 4 characters or no characters is padded with NULLs b...

Страница 68: ...eet per minute Percent m s Meters per second s Seconds H2O Inches of water min Minutes Hg Inches of mercury hour Hours mmWa Millimeters of water F Fahrenheit mmHg Millimeters of mercury C Celsius cmHg...

Страница 69: ...a Certified Lighthouse Service Provider to ensure that the unit continues to perform within specification There are no user serviceable components within the instrument and opening it is strongly disc...

Страница 70: ...IT EST SOUS TENSION A MOINS QU IL NE S GISSE D UN EMPLACEMENT NON DANGEREUX WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR Class I DIVISION 2 AVERTISSEMENT RISQUE D EXP...

Страница 71: ...es and remedies granted under this Section may at LWS s option be terminated C THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS WARRANTIES AND COVENANTS EXPRESS OR IMPLIED...

Страница 72: ...Lighthouse REMOTE 5104V Operating Manual C 2 248083293 1 Rev 7...

Страница 73: ...3 11 Counting Efficiency 2 3 D Daisy chain 3 2 Data Enable Registers A 11 Data Registers A 9 Device Status Word A 11 Data Status register 5 7 Data Storage 2 3 Data Type Registers A 12 Data Units Regis...

Страница 74: ...er 3 16 Programming with MODBUS Protocol 5 1 R Real Time Clock Setting 5 3 Receiver Input Sensitivity 4 5 Receiver Input Voltage Range 4 5 Register Map A 2 Routine Maintenance B 1 RS 232 485 IN Port 4...

Страница 75: ...9 To disable alarming 5 7 To enable alarming 5 7 To enable the Alarm 5 6 U Understanding the LEDs 3 10 Unshielded Twisted Pair UTP 3 3 V Vacuum Inlet 3 16 W Warning Electrostatic Discharge 1 4 Infrar...

Страница 76: ...Lighthouse REMOTE 5104V Operating Manual I 4 248083293 1 Rev 7...

Страница 77: ...00...

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