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P/NO : MFL62171718

INSTALLATION MANUAL

Applied(AHU)
Control Kit

AIR

CONDITIONER

www.lg.com

Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it
thoroughly.

ENGLISH

ESP

AÑOL

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Содержание PTND01B0E

Страница 1: ...ase read this installation manual completely before installing the product Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this installation manual for future reference after reading it thoroughly ENGLISH ESPAÑOL ...

Страница 2: ... 2 weeks Dust and impurities collected in the air filter may block the air flow or weaken the cooling dehumidifying functions For your records Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes Write the model number and the serial number here Model number Serial number You can find them on a label on the side of each unit Dealer s name Date...

Страница 3: ...on t use a power cord a plug or a loose socket that is damaged Otherwise it may cause fire or electrical shock For installation of the product always contact the service center or a professional installation agency Otherwise it may cause fire electrical shock explosion or injury Securely attach the electrical part cover to AHU Comm Kit If the electric part cover of AHU Comm Kit is not attached sec...

Страница 4: ...wet hands Otherwise it may cause a fire or electrical shock Do not use the power cord near the heating tools Otherwise it may cause a fire and electrical shock Do not allow water to run into electrical parts Otherwise it may cause the failure of machine or electrical shock Hold the plug by the head when taking it out It may cause electric shock and damage Be cautious that water could not enter the...

Страница 5: ...N INVERTER DRIVE KIT 12 Connect a Control Kit with Inverter Drive Kits 13 Set up an inverter drive Kit addresses 14 Set up an inverter drive Kit capacities 15 Set up an inverter drive kit RPM Hz when DI contact point is used 17 7 Segment display information 18 Connection method between DDC automated control and an invert er drive kit 20 ELECTRICITY WIRING 20 Cautions 21 Electricity wiring 23 APPEN...

Страница 6: ... ducks to ensure a normal operation sa oa ra Power line Communication line Piping sensor Temperature humidity sensor Refrigerant piping 1 2 NO Item Specification AIR HANDLING UNIT Control Kit PRCKD42E Expansion Kit PATX13A0E 20A0E 25A0E 35A0E 50A0E Outdoor unit MULTI V Piping temperature sensor IN Sensor Ø 5 length 10 m line color Black Piping temperature sensor OUT Sensor Ø 7 length 10 m line col...

Страница 7: ...er Manual P NO MFL62171718 INSTALLATION MANUAL Applied AHU Control Kit AIR CONDITIONER www lg com Please read this installation manual completely before installing the product Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this installation manual for future reference after reading it thoroughly ENGLISH ESPAÑOL ...

Страница 8: ...ation Quantity Cover 1 Main Power Line Terminal Block 100 A 6PIN 1 Inverter PCB 8 kW 1 Communication Terminal Block 25 A 13PIN 1 Inverter PCB Fixing Bracket 1 Rubber Bush 3 Heatsink 1 Middle Panel 1 Noise Filter AC 35 A 1 Outer Box 1 Reactor 1 Cooling Fan AC 25 W 1 Interface PCB DC 1 Trans AC 220 V 1 Motor Power Line Terminal Block 30 A 4PIN 1 Trans Fixing Bracket 1 ...

Страница 9: ... and please use flexible pipes and connectors which fit with respective holes Classification Spec Explanation A mm 493 4 Width B mm 496 8 Height C mm 237 2 Depth D mm 437 8 Distance between AHU fastening holes E mm 346 8 F mm 366 8 G Ø 28 Wires input Parts left side front side bottom side right side back side c a b 6 Φ6 Hole d e f g ...

Страница 10: ...10 WIRING DIAGRAM ENGLISH WIRING DIAGRAM PTND01B0E ...

Страница 11: ...y to meet the field condition by an installa tion field Refer to HMI explanation for set up details When using capacity control Be sure to install central control PI485 at the outdoor unit After completing a Control Kit installation set up outdoor unit addresses serial ly starting from 1 Erroneous set up in outdoor unit addresses could disrupt normal operation After all installations are completed...

Страница 12: ... to operate one fan motors An inverter drive kit is equipped with the function to operate SA supply air can control and monitor the motors through communicating with a Control Kit PRCKD42E Please connect a Control Kit with inverter drive kits as shown in the figure below a b Terminal cRQa cRQb Control Kit SA C21A I 0 INV 485 BUS A C21B I 0 INV 485 BUS B A RS485 A B RS485 B ...

Страница 13: ... could be set up by using SW_DIP of an inverter PCB Set up an address by referring to the content below Inverter PCB Address Set up Address Set up Motor capacity Set up Rotary switch SW_Address1 Interface PCB SW_DIP DIP Switch Set up Switch OFF Switch ON Inverter PCB Return air fan_motor Interface Classification Dip switch set up Rotary switch set up Drive PCB WARNING Do not set up while a product...

Страница 14: ... up Display error No 1 2 3 OFF No 4 ON WARNING Do not set up while a product is in operation since there is a risk of electric shock etc When the relevant dip switch is not correctly set up a product cannot operate properly When a test run is executed check the status of AHU operation and when AHU is stopped start AHU When the capacity of a motor is not same to the capacity of a dip switch a motor...

Страница 15: ...nd stops to finalized the set up value Parameters to be set up set up by 1 Hz unit 1 Low wind frequency set up range 20 medium wind set up value Hz Default 30 Hz 2 Medium wind frequency set up range low wind set up value strong wind set up value Hz set up by 1 Hz unit_ Default 40 Hz 3 Strong wind frequency set up Default 50 Hz range medium wind set up value 60 Hz set up by 1 Hz unit 4 Error checki...

Страница 16: ...an 2 seconds When X button is pushed go back to stand by mode When button is pressed more than 2 seconds 1 digit number flickers and after change using t u buttons pressing button more than 2 seconds confirms the value and 10 digit number flickers While 10 digit number is flickering change the value by using t u buttons and pressing button more than 2 seconds will make the changed value flicker 5 ...

Страница 17: ... occurred status display the currently occurred error for 100 seconds and the whole OFF is displayed alternately 4 Operating frequency set up status through DI contact point Inverter drive kit RPM Hz set up Refer to the page on DI contact point use 1 digit 10 digit 2 2 kW motor 3 9 A 3 7 kW motor 6 6 A 5 5 kW motor 9 7 A 7 5 kW motor 13 2 A Display Err when an error occurs during set up ...

Страница 18: ...r use and refer to the next page for set up method 1 Connection method when operated in a contact point method 2 Connection method when operated in a voltage method ddc Inverter Drive Kit Terminal errM errK c c Q R S l aiK aiM No Terminal socket ERR ERR AI AI C L C 1 C 2 1 2 3 4 5 C 3 6 Explanation Error Run stop Low wind Medium wind not used Strong wind Terminal Q R S errM errK aiK aiM c c l Inve...

Страница 19: ... Set Up Vzlwfk RII Vzlwfk RQ No Classification Dip switch set up Explanation 1 Input voltage set up No 2 OFF AI input 2 10 V 2 No 2 ON AI input 0 10 V 3 Connection method set up No 3 OFF Connection method Modbus communication 4 No 3 ON Connection method contact point CAUTION Do not set up while a product is in operation since there is a risk of electric shock etc Unless the relevant dip switches a...

Страница 20: ... system receiving and sending communication will be deteriorated and an abnormal operation will occur WARNING Following the relevant regulations and current installation manual use an electric techni cian for the electric works which require special circuits When there is an insufficient elec tric supply circuit capacity or a defect an electric shock or fire could occur WARNING In accordance with ...

Страница 21: ...d operating current A Wire thickness mm2 Leakage current breaker 3P ELCB Induction motor 2 2 kW 3 9 A 2 5 Below 10 A 100 mA 0 1 second 3 7 kW 6 6 A 2 5 Below 15 A 100 mA 0 1 second 5 5 kW 9 7 A 4 0 Below 24 A 100 mA 0 1 second 7 5 kW 13 2 A 6 0 Below 38 A 100 mA 0 1 second Power source for control kit Power source for control kit single phase 220 V 60 H single phase 220 V 60 Hz Power source for op...

Страница 22: ...ct by wiring pipe Main power wire supply 460 V3 60 Hz Motor power supply 460 V3 60 Hz Earth Power terminal block Ring terminal Protect by wiring pipe Drive Kit Detail of main power wiring Detail of motor power wiring NOTE Pleases use flexible pipes and connectors which fit with respective holes when you install the wires ...

Страница 23: ...low Incorrect setup may cause product malfunction or an error overcurrent Guide for HMI frequency setup Calculation method for HMI frequency setup 4 pole motor RPM 30 setup Hz 4 pole motor RPM 30 setup Hz RPM Setup Hz 4 pole motor 6 pole motor 600 20 Hz 30 Hz 700 23 Hz 35 Hz 800 26 Hz 40 Hz 900 30 Hz 45 Hz 1000 33 Hz 50 Hz 1100 36 Hz 55 Hz 1200 50 Hz 60 Hz 1300 43 Hz 1400 46 Hz 1500 50 Hz 1600 53 ...

Страница 24: ...nditioning equipment CH 1 0 xxx CH 1 0 0xx Main module error of air conditioning equipment CH 1 0 10x IO 1 module error CH 1 0 11x IO 2 module error CH 1 0 50x Comm 1 module error CH 1 0 51x Comm 2 module error CH 1 1 xxx CH 1 1 xxx ODU 1 module error in Comm 1 CH 1 2 xxx CH 1 2 xxx ODU 2 module error in Comm 1 CH 1 3 xxx CH 1 3 xxx ODU 3 module error in Comm 1 CH 1 4 xxx CH 1 4 xxx ODU 4 module e...

Страница 25: ... power source and signal line CH10027 Supply air humidity sensor miscon nection 3 Misconnection between supply air humidity sensor power source and signal line CH10028 Supply air flow sensor misconnec tion 2 Misconnection between supply air flow sensor power source and signal line CH10031 Outdoor unit temperature sensor error 2 Disconnected or short circuited outdoor unit temperature sensor CH1003...

Страница 26: ...tdoor unit which communicate with the indoor unit No 1 of COM 1 CH12002 ODU2 indoor sensor entrance pip ing error 2 Disconnected or short circuited temperature sensor in piping entrance of the indoor unit No 2 of COM 1 CH12005 ODU2 communication error indoor unit outdoor unit 2 In case the indoor unit No 2 of COM 1 doesn t continuously receive outdoor unit s communication signal for more than 3 mi...

Страница 27: ... CH15006 ODU5 indoor sensor exit piping error 2 Disconnected or short circuited temperature sensor in piping exit of the indoor unit No 2 of COM 2 CH15255 Communication error with ODU5 central control 2 In case the indoor unit No 2 of COM 2 doesn t continuously receive central control s communication signal for more than 3 min utes an error occurs only when the target temperature control standard ...

Страница 28: ...H19X76 Supply air fan PCB phase current offset 2 Phase current detection circuit of supply air INV is damaged CH19X75 Supply air fan PCB Fan Lock 2 In case supply air INV s fan cannot physically spin because of for eign materials etc CH19X06 Supply air fan PCB IPM Fault 2 supply air INV s IPM malfunction is detected or occur when motor wire is faulty Open Short CH19X50 Supply air fan PCB reverse o...

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