background image

 

  

Page 

13

 

   

INSTALLING OPTIONAL ADJUSTABLE STEPS 

 

 
General method: 

1.

 

Measure bed height UNLADEN. 

2.

 

Refer to the chart that covers a range of bed heights. Use the corresponding line in 
the chart that your measurement most closely matches to determine assembly 
dimensions. Curb side view is shown. Driver’s side view is a mirror image. 

3.

 

Trim the lower portion of the Step Mounting Tubes, if required. Use a method 
that generates minimal heat so paint damage is reduced. An Extreme Shield 
Touch-Up Kit is provided to re-paint ends.  

4.

 

Assemble Step Rung Assembly to Step Mounting Tubes using the appropriate 
holes referenced in the chart. Leave hardware loose. Then bolt Step Mounting 
Tubes to Bed Extension using pre-drilled holes. Verify distance from top step to 
Bed Extension. Enough hardware was shipped to cover all possible cases, so not 
all hardware may be used for your case. 

5.

 

Assemble Cover Plate if required. Drill #11 (0.191) holes and use pop rivets. 

6.

 

Assemble Step Gusset as shown. C-channel will need to be trimmed at top end. 
Any extra materials needed to anchor top end of gusset to vehicle is the installer’s 
responsibility. Tighten all hardware.  

 
The following parts are included in the kit. Kits are specific to each model of gate so 
some parts listed may not be included. 
 

Index  

Req'd 

Part No. 

Description 

Mat'l Size 

SLP 

SLP-WLB 

BP-802-190 

STEP MOUNTING TUBE 

 

 

 

BP-802-205 

STEP MOUNTING TUBE 

 

 

BA-802-191 

STEP RUNG ASSEMBLY 

 

 

 

BA-802-206 

STEP RUNG ASSEMBLY 

 

 

 

BA-802-194 

STEP GUSSET - RH 

 

 

 

BA-802-207 

STEP GUSSET - RH 

 

 

 

P11061 

HEX HD CAP SCREW 

3/8-16 X 3 

 

16 

P11037 

HEX HD CAP SCREW 

3/8-16 X 3-1/4 

 

P11060 

HEX HD CAP SCREW 

3/8-16 X 3-1/2 

 

P26501 

FLAT WASHER 

3/8 STD 

 

28 

P26523 

FLAT WASHER 

3/8 HEAVY 

 

9 20 

P23501 

LOCK 

NUT 

3/8-16 

 

10 

AP-802-195 

COVER PLATE 1.5" 

 

 

 

11 

AP-802-196 

COVER PLATE 3.5" 

 

 

 

12 

P49097 

POP RIVET 

3/16 DIA. 

 

 

13 

BA-802-203 

STEP GUSSET - LH 

 

 

 

13 

BA-802-211 

STEP GUSSET - LH 

 

 

 

 

 

 
 
 
 

Содержание Hide-A-Way LHS2500

Страница 1: ...allation Manual LHS LLBS Hide A Way Tuckunder Style 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00136 4 22...

Страница 2: ...s and Mounting Gate Illustration 8 Mounting Gate listing of Steps 5 14 Illustration B 9 10 5 15 Illustration C 5 16 Illustration D 11 5 17 Illustration F 5 18 Recommended Oils 12 Installation of Optio...

Страница 3: ...ected and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always...

Страница 4: ...UCK MOUNTING CAUTION Mounting Plates to Lift Gate Frame Tube must be welded on BOTH sides Continuous weld required on outside faces 8 long weld half way around required on inside faces SEE MOUNTING DI...

Страница 5: ...1 4 in 47 23 11 16 in 18 in 26 3 4 in 4 1 4 in 48 23 11 16 in 18 in 26 3 4 in 4 1 4 in 49 23 11 16 in 18 in 26 3 4 in 4 1 4 in 50 23 11 16 in 18 in 26 3 4 in 5 1 8 in 51 23 11 16 in 18 in 26 3 4 in 5...

Страница 6: ...24 in 32 3 4 in 4 1 4 in 38 18 1 2 in 22 in 31 in 4 1 4 in 39 18 1 2 in 22 in 31 in 4 1 4 in 40 18 1 2 in 22 in 31 in 4 1 4 in 41 19 in 21 3 16 in 30 5 8 in 4 1 4 in 42 19 in 21 3 16 in 30 5 8 in 4 1...

Страница 7: ...ght of the rear sill is larger than the dimension E max the sill must be notched See illustration below Note After notching the rear sill add material to reinforce such as 3 x 3 x 3 8 angle or 1 squar...

Страница 8: ...brackets to be able to install the gate Experience tells us that dimension A is approximately 4 in Depending on the dimension of your truck body or chassis this cut may not be necessary if the mounti...

Страница 9: ...d on it This is to check the gate functions properly 8 Unclamp the four clamps holding the platform to the floor extension Caution Do not unclamp the tip of the platform from the forks 9 Let the lift...

Страница 10: ...hydraulic cylinder see 5 16 Illustration D 17 Run 2 gauge power line from starter on the gate to the truck battery Caution Make sure there is a ground wire from battery to chassis 18 Take the ground...

Страница 11: ...lure Caution Ground arms before welding latch block 5 16 Illustration D Standard Platform With the platform in position shown folded horizontal weld platform brackets angles supplied to tension arms s...

Страница 12: ...s as shown 1 4 wide fillet weld Caution Ground arms before welding brackets 5 18 Chart Recommended oils Level 1 Normal Conditions Manufacturer Type Temperature Range Chevron RYKON ISO 15 15o F to 150o...

Страница 13: ...sed for your case 5 Assemble Cover Plate if required Drill 11 0 191 holes and use pop rivets 6 Assemble Step Gusset as shown C channel will need to be trimmed at top end Any extra materials needed to...

Страница 14: ...Page 14 ADJUSTABLE STEPS LHS...

Страница 15: ...Page 15 ADJUSTABLE STEPS LLBS...

Страница 16: ...on the platform when at bed height Switch cable is routed to power unit box as noted in each sketch Connect as shown on wiring diagram Green wire connects to battery post on start solenoid Black wire...

Страница 17: ...17 OPERATION OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platf...

Страница 18: ...6 Reset the circuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge battery 2 Check for corrosion and tighten 3 Check the coil...

Страница 19: ...Page 19 ELECTRIC DIAGRAM...

Страница 20: ...ead and understand decal P55242 1 Low voltage decal P55307 1 Operation of lift gate P55200 1 LHS 2500 max capacity decal P55200 1 LLBS 2500 max capacity decal OPERATION OF THE LIFT GATE DECAL MAX CAPA...

Страница 21: ...bber grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer El...

Страница 22: ...______________________________________________________________________ ________________________________________________________________________ ________________________________________________________...

Отзывы: