Leyman Hide-A-Way LHS2500 Скачать руководство пользователя страница 21

 

  

Page 

21

 

   

FINAL INSPECTION 

 

 

 = OK 

 

 

 

N = NOT APPLICABLE 

 

 

WELDING/ADJUSTMENTS 

 

Gate is welded secure to vehicle (mounting plates are welded to chassis frame). 

 

Mounting plates are welded to cross bar tube. 

 

Extension is welded to vehicle (12-2” or 3” welds across floor and gussets welded inside and out). 

 

Corners and steps welded to vehicle. Steps are optional. 

 

Reinforcement braces for corners and steps welded to cross members. 

 

Battery box welded or bolted secure to cross members. 

 

All bolts are tightened and secure. 

 

ICC bumper bar tube installed (optional). 

 

Lock block welded on tension arm right side (for safety latch rod). 

 

ELECTRIC’S 

 

Check that battery holds downs are anchored securely 

 

Check battery(ies) for proper charge level.             PROPER CHARGE LEVEL: 

 

Check all wiring connections for tightness (batteries, switches, etc.) 

 

Inspect and check all circuit breakers/fuses. 

 

Charge line/power line (through cross members with rubber grommets if you prefer) 

 

Charge line/power line (clamped to bottom of cross members with loom clamps) 

 

Electric line from gate to power pack (through cross members with rubber grommets if you prefer) 

 

Electric line from gate to power pack (clamped to bottom of cross members with loom clamps). 

 

Check operation of toggle switches 

 

HYDRAULIC/GREASE 

 

Check reservoir for correct amount of fluid (platform should be open and down when checking) 

 

Verify pressure relief valve set at 2500 psi. 

 

Check hydraulic hoses, fittings, and cylinders for leaks. 

 

Grease safety latch rod. 

 

OPERATION OF GATE 

 

Open and close lift gate.  Observe for correct operation (platform folds and unfold properly) 

 

Raise lift gate.  (platform is level with floor of vehicle). 

 

Lowering lift gate (platform brackets and tip of platform rest on the ground). 

 

ICC bumper does not hit the ground when gate is all the way down with platform on the ground.

 

 

 

PAINTING AND SAFETY STICKERS 

 Repaint 

where 

needed 

 

Check hydraulic cylinder rods for over spray 

 

Install all safety and operation stickers 

 

 
 

CUSTOMER: 

LOCATION: 

VEHICLE#: 

LIFT GATE MODEL#:

LIFT GATE SERIAL#: 

Содержание Hide-A-Way LHS2500

Страница 1: ...allation Manual LHS LLBS Hide A Way Tuckunder Style 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00136 4 22...

Страница 2: ...s and Mounting Gate Illustration 8 Mounting Gate listing of Steps 5 14 Illustration B 9 10 5 15 Illustration C 5 16 Illustration D 11 5 17 Illustration F 5 18 Recommended Oils 12 Installation of Optio...

Страница 3: ...ected and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always...

Страница 4: ...UCK MOUNTING CAUTION Mounting Plates to Lift Gate Frame Tube must be welded on BOTH sides Continuous weld required on outside faces 8 long weld half way around required on inside faces SEE MOUNTING DI...

Страница 5: ...1 4 in 47 23 11 16 in 18 in 26 3 4 in 4 1 4 in 48 23 11 16 in 18 in 26 3 4 in 4 1 4 in 49 23 11 16 in 18 in 26 3 4 in 4 1 4 in 50 23 11 16 in 18 in 26 3 4 in 5 1 8 in 51 23 11 16 in 18 in 26 3 4 in 5...

Страница 6: ...24 in 32 3 4 in 4 1 4 in 38 18 1 2 in 22 in 31 in 4 1 4 in 39 18 1 2 in 22 in 31 in 4 1 4 in 40 18 1 2 in 22 in 31 in 4 1 4 in 41 19 in 21 3 16 in 30 5 8 in 4 1 4 in 42 19 in 21 3 16 in 30 5 8 in 4 1...

Страница 7: ...ght of the rear sill is larger than the dimension E max the sill must be notched See illustration below Note After notching the rear sill add material to reinforce such as 3 x 3 x 3 8 angle or 1 squar...

Страница 8: ...brackets to be able to install the gate Experience tells us that dimension A is approximately 4 in Depending on the dimension of your truck body or chassis this cut may not be necessary if the mounti...

Страница 9: ...d on it This is to check the gate functions properly 8 Unclamp the four clamps holding the platform to the floor extension Caution Do not unclamp the tip of the platform from the forks 9 Let the lift...

Страница 10: ...hydraulic cylinder see 5 16 Illustration D 17 Run 2 gauge power line from starter on the gate to the truck battery Caution Make sure there is a ground wire from battery to chassis 18 Take the ground...

Страница 11: ...lure Caution Ground arms before welding latch block 5 16 Illustration D Standard Platform With the platform in position shown folded horizontal weld platform brackets angles supplied to tension arms s...

Страница 12: ...s as shown 1 4 wide fillet weld Caution Ground arms before welding brackets 5 18 Chart Recommended oils Level 1 Normal Conditions Manufacturer Type Temperature Range Chevron RYKON ISO 15 15o F to 150o...

Страница 13: ...sed for your case 5 Assemble Cover Plate if required Drill 11 0 191 holes and use pop rivets 6 Assemble Step Gusset as shown C channel will need to be trimmed at top end Any extra materials needed to...

Страница 14: ...Page 14 ADJUSTABLE STEPS LHS...

Страница 15: ...Page 15 ADJUSTABLE STEPS LLBS...

Страница 16: ...on the platform when at bed height Switch cable is routed to power unit box as noted in each sketch Connect as shown on wiring diagram Green wire connects to battery post on start solenoid Black wire...

Страница 17: ...17 OPERATION OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platf...

Страница 18: ...6 Reset the circuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge battery 2 Check for corrosion and tighten 3 Check the coil...

Страница 19: ...Page 19 ELECTRIC DIAGRAM...

Страница 20: ...ead and understand decal P55242 1 Low voltage decal P55307 1 Operation of lift gate P55200 1 LHS 2500 max capacity decal P55200 1 LLBS 2500 max capacity decal OPERATION OF THE LIFT GATE DECAL MAX CAPA...

Страница 21: ...bber grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer El...

Страница 22: ...______________________________________________________________________ ________________________________________________________________________ ________________________________________________________...

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