Leyman Hide-A-Way LHS2500 Скачать руководство пользователя страница 9

 

  

Page 

9

 

   

MOUNTING GATE  

 
 

1.  Unfold the secondary platform. 
 
2.  Clamp the secondary platform to the forks of the lift truck.  Approximately 

centered (See illustration). 

 

3.  There are two angles in the shipping kit, 5” x 3” x 1/4” x 3” lg.  Lay these two 

angles on top of the extension plate to space the platform out 1/4” (See sketch).  

 

4.  Pick up the gate assembly.  Center on the floor extension, and push against the 

floor extension and the 1/4 spacers.  With two pieces of scrap channel or angle, 
clamp platform flush with floor.  Use four clamps.  Clamp channels to extension 
and platform.  Tip of the platform should be 1” higher than the floor extension. 

 

5.  With a floor jack and a piece of 4” x 4” wood, swing and raise the main tube until 

it is at dimension “B” (mounting plates should be outside the truck frame). 

 

6.  With a large pipe wrench, rotate the main tube, so that the clevis plate edges are 

vertical.  Then check the rod of the lift cylinder.  You should see about 1/2” of 
polished rod. 

 

7.  Now tack weld the main support plates and tube in position, strong enough to 

hold, so you can run the gate up and down, without a load on it.  This is to check 
the gate functions properly. 

 

8.  Unclamp the four clamps holding the platform to the floor extension.         

Caution:

 Do not unclamp the tip of the platform from the forks. 

 

9.  Let the lift truck forks down slowly until they will not go any more.  (They will stop 

about 1/2 way down, when they meet resistance from the oil in the lifting 
cylinder). 

 

10. Install the gate control switch in the desired location and route the wire to the 

power unit. Slide a piece of supplied shrink tube over the thermal switch wire and 
connect the black control wire to thermal switch wire using the butt connector 
pre-installed on the wire. Move the shrink tube to cover the connection and heat 
to shrink and seal the connection. Connect the white control wire to the lowering 
valve in the same manner. Attach the green control wire with ring terminal to the 
large open post of the starter solenoid. See page 14 for switch mounting details. 

 

11. For temporary power, use a 12 volt battery. Run a wire from the battery to the 

starter solenoid, run a ground wire to the truck. The gate will now run. Lower the 
gate to the ground and check / add oil before attempting to run the motor to raise 
the gate. See chart 5-18 Recommended Oils. 

 
12. After oil has been checked, run gate up and down to check its operation. 

 
 

Содержание Hide-A-Way LHS2500

Страница 1: ...allation Manual LHS LLBS Hide A Way Tuckunder Style 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00136 4 22...

Страница 2: ...s and Mounting Gate Illustration 8 Mounting Gate listing of Steps 5 14 Illustration B 9 10 5 15 Illustration C 5 16 Illustration D 11 5 17 Illustration F 5 18 Recommended Oils 12 Installation of Optio...

Страница 3: ...ected and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always...

Страница 4: ...UCK MOUNTING CAUTION Mounting Plates to Lift Gate Frame Tube must be welded on BOTH sides Continuous weld required on outside faces 8 long weld half way around required on inside faces SEE MOUNTING DI...

Страница 5: ...1 4 in 47 23 11 16 in 18 in 26 3 4 in 4 1 4 in 48 23 11 16 in 18 in 26 3 4 in 4 1 4 in 49 23 11 16 in 18 in 26 3 4 in 4 1 4 in 50 23 11 16 in 18 in 26 3 4 in 5 1 8 in 51 23 11 16 in 18 in 26 3 4 in 5...

Страница 6: ...24 in 32 3 4 in 4 1 4 in 38 18 1 2 in 22 in 31 in 4 1 4 in 39 18 1 2 in 22 in 31 in 4 1 4 in 40 18 1 2 in 22 in 31 in 4 1 4 in 41 19 in 21 3 16 in 30 5 8 in 4 1 4 in 42 19 in 21 3 16 in 30 5 8 in 4 1...

Страница 7: ...ght of the rear sill is larger than the dimension E max the sill must be notched See illustration below Note After notching the rear sill add material to reinforce such as 3 x 3 x 3 8 angle or 1 squar...

Страница 8: ...brackets to be able to install the gate Experience tells us that dimension A is approximately 4 in Depending on the dimension of your truck body or chassis this cut may not be necessary if the mounti...

Страница 9: ...d on it This is to check the gate functions properly 8 Unclamp the four clamps holding the platform to the floor extension Caution Do not unclamp the tip of the platform from the forks 9 Let the lift...

Страница 10: ...hydraulic cylinder see 5 16 Illustration D 17 Run 2 gauge power line from starter on the gate to the truck battery Caution Make sure there is a ground wire from battery to chassis 18 Take the ground...

Страница 11: ...lure Caution Ground arms before welding latch block 5 16 Illustration D Standard Platform With the platform in position shown folded horizontal weld platform brackets angles supplied to tension arms s...

Страница 12: ...s as shown 1 4 wide fillet weld Caution Ground arms before welding brackets 5 18 Chart Recommended oils Level 1 Normal Conditions Manufacturer Type Temperature Range Chevron RYKON ISO 15 15o F to 150o...

Страница 13: ...sed for your case 5 Assemble Cover Plate if required Drill 11 0 191 holes and use pop rivets 6 Assemble Step Gusset as shown C channel will need to be trimmed at top end Any extra materials needed to...

Страница 14: ...Page 14 ADJUSTABLE STEPS LHS...

Страница 15: ...Page 15 ADJUSTABLE STEPS LLBS...

Страница 16: ...on the platform when at bed height Switch cable is routed to power unit box as noted in each sketch Connect as shown on wiring diagram Green wire connects to battery post on start solenoid Black wire...

Страница 17: ...17 OPERATION OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platf...

Страница 18: ...6 Reset the circuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge battery 2 Check for corrosion and tighten 3 Check the coil...

Страница 19: ...Page 19 ELECTRIC DIAGRAM...

Страница 20: ...ead and understand decal P55242 1 Low voltage decal P55307 1 Operation of lift gate P55200 1 LHS 2500 max capacity decal P55200 1 LLBS 2500 max capacity decal OPERATION OF THE LIFT GATE DECAL MAX CAPA...

Страница 21: ...bber grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer El...

Страница 22: ...______________________________________________________________________ ________________________________________________________________________ ________________________________________________________...

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