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User Manual for BFS-i06

www.levitronix.com

PL-3502-00, Rev00, DCO# 21-249

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Table of Contents

SAFETY PRECAUTIONS ........................................................................................................ 3

SPECIFICATIONS ................................................................................................................... 4

Specification of Components ............................................................................................................. 4

General Environmental Conditions .................................................................................................... 5

System Configuration ........................................................................................................................ 6

Standard System Configuration ..................................................................................................................... 6

System Configuration ATEX / IECEx ............................................................................................................. 6

Basic Dimensions of Main Components ............................................................................................ 7

Pressure-Flow Curves ....................................................................................................................... 8

ENGINEERING INFORMATION .............................................................................................. 9

Power Supply and Consumption ....................................................................................................... 9

Power Consumption ...................................................................................................................................... 9

Power Supply .............................................................................................................................................. 10

Inrush Current ............................................................................................................................................. 10

Fan Mounting ................................................................................................................................... 11

Flange Sealing Recommendation ............................................................................................................... 11

Mounting Proposals ..................................................................................................................................... 11

Sound Pressure Level ..................................................................................................................... 12

INSTALLATION .................................................................................................................... 13

Electrical Installation ........................................................................................................................ 13

Installation Instructions for Power Supply .................................................................................................... 13

Installation of PLC Interface Signals ............................................................................................................ 13

Electrical Schematics Overview of Motor Interface ..................................................................................... 15

Mechanical Installation .................................................................................................................... 16

OPERATION ......................................................................................................................... 17

Operation of Bearingless Fan .......................................................................................................... 17

Operation for ATEX / IECEx Application ......................................................................................... 17

TROUBLESHOOTING AND SUPPORT ................................................................................ 18

Troubleshooting for Operation with PLC ......................................................................................... 18

Troubleshooting with Service Software ........................................................................................... 18

Technical Support ............................................................................................................................ 18

APPENDIX ............................................................................................................................ 19

Regulatory Status ............................................................................................................................ 19

CE Marking .................................................................................................................................................. 19

ATEX / IECEx Certification and Marking ..................................................................................................... 19

Disposal of Equipment

– WEEE Directive 2012/19/EU ............................................................................... 19

Symbols and Signal Words.............................................................................................................. 20

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Содержание BFS-i06

Страница 1: ...ration adjustment inspection and maintenance For special configurations refer to accompanying information Please familiarize yourself with the contents of this manual to ensure the safe and effective use of this product After reading this manual please store it where the personnel responsible for operating the bearingless fan can readily refer to it at any time The Levitronix Service Software with...

Страница 2: ...ing Recommendation 11 3 2 2 Mounting Proposals 11 3 3 Sound Pressure Level 12 4 INSTALLATION 13 4 1 Electrical Installation 13 4 1 1 Installation Instructions for Power Supply 13 4 1 2 Installation of PLC Interface Signals 13 4 1 3 Electrical Schematics Overview of Motor Interface 15 4 2 Mechanical Installation 16 5 OPERATION 17 5 1 Operation of Bearingless Fan 17 5 2 Operation for ATEX IECEx Appl...

Страница 3: ...otor operates at high rotational speeds It may cause injury if fingers hands hair clothes etc are getting in touch with the revolving fan rotor Do not touch the fan rotor while it is moving WARNING Hazardous voltage may be present In case of usage of an inadequate AC DC power supply mains voltages may be present even if the system is designed for 48 VDC The usage of a galvanically separated power ...

Страница 4: ...r Manual for BFS i06 www levitronix com PL 3502 00 Rev00 DCO 21 249 4 2 Specifications 2 1 Specification of Components Figure 1 Standard fan Figure 2 Standard accessories 3 1 4 E F D C B A 5 A B C D 2a 2b ...

Страница 5: ...5 1 03 190 10463 Connector TE Connectivity D 3200 1 179553 3 Wires 0 3 m 3 x 1 5 mm2 with wire end sleeves PVC insulated 2b Cable Adapter Signals Open Wires with TE Connector ICS 5 1 03 190 10464 Connector TE Connectivity D 1200 1 1903131 6 Wires 0 3 m 12 x 0 14 mm2 wire end sleeves on 3 RS485 bus relevant wires PVC insulated 3 AC DC Power Supply See section 3 1 2 for a list of compatible and test...

Страница 6: ... Flow or Pressure Sensor optional not included Cable Bushing DC Supply VDC GND Shielding Gasket not included AC DC Power Supply DC Out AC In Cable Adapter Power RS485 USB Converter Cable Screw type connector for open wires connection included in converter cable package Cable Adapter Signal Impeller PC Connection System configuration Firmware update Monitoring Motor Cable Chemical Resistance and IP...

Страница 7: ...re 5 Basic dimensions in mm of bearingless fan BFS i06 1 Figure 6 Basic dimensions of cable adapters ICP 5 1 03 and ICS 5 1 03 Standard Configuration A 5 00 m 197 B 0 20 m 7 87 Signal Wires PLC RS485 0 14 mm2 PVC Connector Power TE D3200 1 178128 3 DC Supply Power Wires 1 5 mm2 PVC Connector Signal TE D1200 1 1827864 6 Motor Cable PVC gray Cable Bushing PVDF with TPE sealing and FKM flat sealing r...

Страница 8: ...o deactivate the bearingless fan in case of negative flow Serial or Parallel Operation of Multiple Fans Multiple fans can be used to achieve higher pressure or flow levels a Serial Pressure is multiplied by up to the number of fans while flow remains unchanged b Parallel Flow is multiplied by up to the number of fans while pressure remains unchanged 0 50 100 150 200 250 300 0 0 5 1 1 5 2 2 5 3 3 5...

Страница 9: ...50 100 150 200 250 300 0 20 40 60 80 100 120 140 160 180 200 220 240 0 1 2 3 4 5 6 7 8 9 Flow cfm Power Consumption W Flow m3 min Atmospheric Pressure 950 hPa Air Temperature 24 8000 rpm 6000 rpm 12000 rpm 10000 rpm 13000 rpm Stability Limit Tilting 48 V Supply Voltage Released Performance 24 V Supply Voltage Released Performance Atmospheric Pressure 950 hPa Air Temperature 24 8000 rpm 6000 rpm 12...

Страница 10: ...age Input Output 85 264 V AC auto detection 48 V DC No limit required 1 fan per power supply Example limits for 2 fans per power supply Input power limit 170 W peak Speed limit 10000 rpm continuous Power Output continuous peak 240 W 360 W for 4 s Certification Standards CB UL CSA Semi F47 Traco Power TSP 600 148 M Voltage Input Output 85 264 V AC auto detection 48 V DC No limit required 1 fan per ...

Страница 11: ...ensions used by Levitronix Note Dimensions in mm 3 2 2 Mounting Proposals BFS i06 fans can be adapted into many different duct systems and may be operated in parallel or series to achieve higher flow or pressure This section describes a few of many possible mounting scenarios For more in depth information contact Levitronix technical support chapter 6 Figure 11 Possible mountings of BFS i06 in dif...

Страница 12: ...he sound pressure levels measured at Levitronix The fan was installed at a height of about 2 m above ground into a closed duct system Measurements were taken based on Semi S2 guidelines i e 1 m traversed from the setup at a height of 1 2 m and 1 5 m above ground Figure 13 Sound pressure level vs rotational speed and measurement height Typical measured values of BFS i06 1 installed in a closed duct...

Страница 13: ...before connecting the fan see also section 3 1 2 Connector type TE D3200 1 178128 3 is used as the power connector of the fan Use TE D3200 1 179553 3 to connect the power supply cable adapter available as accessory Make sure pin allocation is according to Table 5 and connect the cable shield to earth Pin Wire Color Description Levels Notes 1 Red Power 48 VDC 10 Option 24 VDC 5 reduced performance ...

Страница 14: ... control and speed control if system was started by digital in 1 Input logic may be inverted via Service Software or Modbus protocol B3 Yellow Digital input ground Reference for digital inputs B6 Violet Analog input 1 Setpoint speed or setpoint process value Speed mode 4 20 mA 0 13000 rpm Process mode 4 20 mA 0 100 Analog input 1 is enabled if the system was started by a positive edge on digital i...

Страница 15: ...round B5 Gray Digital input 2 B4 Pink Digital input 1 B2 Blue Analog input ground B6 Violet Analog input 1 B1 Gray pink Analog input 2 A4 White green Ground GND A1 Blue red Analog output A5 Brown green RS485 A6 White yellow RS485 3 Yellow green Cable Shield GND 4 20 mA 4 20 mA Personal Computer Service 5 24 V 200 mA 5 24 V 4 20 mA Analog inputs not galvanically isolated Max pin voltage to GND 10 V...

Страница 16: ...ulatory requirements must be considered Ex cable sealing system An Ex conform solution is needed for the motor cable to leave the Ex area One option is an Ex certified cable sealing system as listed in Table 2 Rotor handling The rotor contains permanent magnets which can attract ferromagnetic parts Therefore any ferromagnetic tools and tools with sharp edges should be kept away from the rotor to a...

Страница 17: ...1 RS485 Modbus commands Digital control through superordinate customer control unit The following control modes are available Closed loop speed control Internal sensors are used to measure the actual rotational speed to assure accurate control of the setpoint speed Closed loop process pressure or flow control An external pressure or flow sensor must be connected to the analog input of the PLC Cont...

Страница 18: ...ntains all details for configuration and interpretation of these commands 6 2 Troubleshooting with Service Software The Levitronix Service Software allows communication with the bearingless fan in connection with a PC and a RS485 to USB converter see Table 2 The Service Software can be used to operate the system for troubleshooting parameter logging and user specific system configuration For usage...

Страница 19: ...2018 Explosive atmospheres General requirements IEC EN 60079 18 2015 Explosive atmospheres Equipment protection by encapsulation m IEC EN 80079 36 2016 Explosive atmospheres Non electrical equipment for explosive atmospheres Basic method and requirements IEC EN 80079 37 2016 Explosive atmospheres Non electrical equipment for explosive atmospheres Non electrical type of protection constructional sa...

Страница 20: ...t for Danger Safety alert SEMI S1 0701 Caution refer to accompanying documents is used on article labels for reference to manual Refer to manual ISO 3864 General warning Hazard identification ISO 3864 Toxic material poison Hazard identification IEC 61310 Corrosive material corrosion Hazard identification IEC 61310 Cut sever hand sharp object Hazard identification ANSI Z535 3 Strong magnetic field ...

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