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Diagnostics and troubleshooting

Leuze electronic

AMS 301

i

57

TNT

35/7-2

4

V

10.2

General causes of errors

10.2.1

Power LED

See also chapter 8.2.2.

10.3

Interface errors

10.3.1

BUS LED

After the AMS 301

i

is started, the

BUS

LED is always on.

10.4

Status display in the display of the AMS 301

i

Error

Possible error cause

Measure

PWR LED "OFF"

No supply voltage connected

Check supply voltage.

Hardware error

Send in device.

PWR-LED "flashes red"

Light beam interruption

Check alignment.

Plausibility error

Traverse rate >10m/s.

PWR-LED "static red"

Hardware error

For error description, see display,
It may be necessary to send in the device.

Table 10.1:

General causes of errors

Display

Possible error cause

Measure

PLB

(implausible measurement

values)

Laser beam interruption

Laser spot must always be incident on the reflector.

Laser spot outside of reflector

Traverse rate < 10m/s?

Measurement range for maximum distance
exceeded

Restrict traversing path or select AMS with larger
measurement range.

Velocity greater than 10m/s

Reduce velocity.

Ambient temperature far outside of the permissible
range (TMP display; PLB)

Select AMS with heating or ensure cooling.

ATT

(insufficient received signal

level)

Reflector soiled

Clean reflector or glass lens.

Glass lens of the AMS soiled
Performance reduction due to snow, rain, fog, con-
densing vapor, or heavily polluted air (oil mist, dust)

Optimize usage conditions.

Laser spot only partially on the reflector

Check alignment.

Protective foil on the reflector

Remove protective foil from reflector.

TMP

(operating temperature out-

side of specification)

Ambient temperatures outside of the specified
range

In case of low temperatures, remedy may be an
AMS with heating.
If temperatures are too high, provide cooling or
change mounting location.

LSR

Laser diode warning

Laser diode prefailure message

Send in device at next possible opportunity to have
laser diode replaced. Have replacement device
ready.

ERR

Hardware error.

Indicates an uncorrectable error in the hardware

Send in device for repair.

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Содержание AMS 301i

Страница 1: ...AMS 301i Optical Laser Measurement System RS 485 T E C H N I C A L D E S C R I P T I O N en 03 2014 12 50113381 We reserve the right to make technical changes...

Страница 2: ...Leuze electronic AMS 301i 2014 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Teck Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Страница 3: ...he reception level Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 37 Parameter Parameter handling RS 485 Position value I O Other Pa...

Страница 4: ...Specifications 13 4 1 Specifications of the laser measurement system 13 4 1 1 General specifications AMS 301i 13 4 1 2 Dimensioned drawing AMS 301i 15 4 1 3 Type overview AMS 301i 16 5 Installation a...

Страница 5: ...he reflector 32 6 4 3 Table of reflector pitches 35 7 Electrical connection 36 7 1 Safety notices for the electrical connection 36 7 2 PWR voltage supply switching input output 37 7 3 RS 485 BUS IN 37...

Страница 6: ...of errors 57 10 2 1 Power LED 57 10 3 Interface errors 57 10 3 1 BUS LED 57 10 4 Status display in the display of the AMS 301i 57 11 Type overview and accessories 59 11 1 Type key 59 11 2 Type overvie...

Страница 7: ...tes text passages containing important information 1 2 Declaration of conformity The AMS 301i absolute measuring optical laser measurement system was designed and manufactured in accordance with appli...

Страница 8: ...o the receiving element of the laser measurement system The AMS 301i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy of the las...

Страница 9: ...their trolleys Lifts Electroplating plants Attention For UL applications use is permitted exclusively in Class 2 circuits according to NEC National Electric Code CAUTION Observe intended use Only oper...

Страница 10: ...responsible person on the mounting and operation of the device Certified electricians Electrical work must be carried out by a certified electrician Due to their technical training knowledge and exper...

Страница 11: ...the laser beam or in the direction of reflecting laser beams If you look into the beam path over a longer time period there is a risk of injury to the retina Do not point the laser beam of the device...

Страница 12: ...riate for the place of use When using the device in the US use the stick on label with the Complies with 21 CFR 1040 10 notice Affix the laser information and warning signs near the device if no signs...

Страница 13: ...um Output peak Pulse duration Wavelength RAYONNEMENT LASER NE PAS REGARDER DANS LE FAISCEAU APPAREIL LASER DE CLASSE 2 EN 60825 1 2007 Puissance max cr te Dur e d impulsion Longueur d onde RADIACI N L...

Страница 14: ...ror free position measurement there must be an unobstructed line of sight between the AMS 301i and the reflector 3 1 1 Mounting the device The laser is mounted on a vertical wall using 4 screws M5 Ali...

Страница 15: ...he display The display automatically switches to the display of the measurement values Use the up down buttons to the left of the display to read and change a wide range of data and parameters Dependi...

Страница 16: ...egration time 8ms Resolution adjustable see chapter of the individual interfaces Temperature drift 0 1mm K Ambient temperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m...

Страница 17: ...y non condensing Mechanical electrical loading capacity Vibrations acc to EN 60068 2 6 Noise acc to EN 60060 2 64 Shock acc to EN 60068 2 27 EMC acc to EN 61000 6 2 and EN 61000 6 4 5 1 Statistical er...

Страница 18: ...TNT 35 7 24V 4 1 2 Dimensioned drawing AMS 301i Figure 4 1 Dimensioned drawing AMS 301i A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Zero po...

Страница 19: ...0m operating range RS 485 interface 50113671 AMS 301i 300 300m operating range RS 485 interface 50113672 AMS 301i 40 H 40m operating range RS 485 interface integrated heating 50113673 AMS 301i 120 H 1...

Страница 20: ...f damage is found notify the post office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indi...

Страница 21: ...ice The AMS 301i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an unobstructed line o...

Страница 22: ...aligning please ensure that the knurled nut and the lock nut B in figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous operation...

Страница 23: ...tronic 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 301i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part no 50107255 F...

Страница 24: ...distinguish between three different arrangements of AMS 301i and reflectors The AMS 301i are mounted stationary and in parallel on one plane Both reflectors move independently of one another at differ...

Страница 25: ...m Notice Please note that when the AMS 301i are mounted in a mobile manner travel tolerances could cause the two laser light spots to move towards each other Take the travel tolerances of the vehicle...

Страница 26: ...onto the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to the right The...

Страница 27: ...Installation and mounting 24 AMS 301i Leuze electronic 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam...

Страница 28: ...MS 301i are mounted separately Notice When mounting make certain that the laser light spot of the AMS 301i is aligned in the center of the deflection mirror Figure 5 7 Photo and dimensioned drawing of...

Страница 29: ...r size are provided as a function of the distance that is to be measured In any case the user must check to determine whether the recommendation is suitable for the respective application 6 2 Descript...

Страница 30: ...ce The mounting surface must be clean dry and free of grease Cutting the tape Cut with a sharp tool always on the side of the prism structure Cleaning Do not use any agents that act with a grinding ef...

Страница 31: ...ure 6 1 Dimensioned drawing of reflectors Part Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Reflectiv...

Страница 32: ...0115020 50115021 50115022 Voltage supply 230VAC Power 100W 600W 1800W Current consumption 0 5A 3A 8A Length of the supply line 2 m Size of the reflective tape 200x200mm 500x500mm 914x914mm Outer dimen...

Страница 33: ...mm Insulated base plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L 0 5 XL 1...

Страница 34: ...le mounting of the AMS 301i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recomme...

Страница 35: ...achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection For further information see table 6 1 The reflector is provided with a 2m long connection cable for...

Страница 36: ...e deflected to the left right or upwards chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Reflective tapes S and M Figure 6 3 Reflector mount...

Страница 37: ...e tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection from t...

Страница 38: ...ar anteed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included in the delivery contents of reflective tape M and H Reflective tape 200x200 S...

Страница 39: ...vice may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly...

Страница 40: ...assignment PWR 5 pin plug A coded Pin Name Remark 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 3 GND Negative supply voltage 0VDC 4 I O 2 Switching input output 2 5 FE Func...

Страница 41: ...V termination 2 RS 485 B Data RS 485 B 3 GND 485 Data reference potential 4 RS 485 A Data RS 485 A 5 FE Functional earth Thread Shield Shield 3 4 1 2 RS 485 A RS 485 B GND 485 VCC 485 Schirm FE 5 M12...

Страница 42: ...The figure is for illustration purposes only and does not correspond to AMS 301i with respect to bus interface info 8 2 Status display and operation 8 2 1 Indicators in the display Status and warning...

Страница 43: ...graph Indicates the strength of the received laser light The center bar represents the ATT warning threshold The distance value remains valid and is output at the interfaces If no bar graph is availa...

Страница 44: ...n continuous light Power LED green AMS 301i ok Measurement value output Self test successfully finished Device monitoring active Red flashing Power LED flashes red Device ok but warning message ATT TM...

Страница 45: ...When one of the buttons is actuated the display illumination is activated for 10min Setting values If input of a value is possible the display looks like this Use the and buttons to set the desired v...

Страница 46: ...baud rate No entries can be made via the display IO1 LSR PLB IO2 TMP ATT RS485 ERR 87 000m Status and measurement data main menu Display of status warning and error messages Status overview of the sw...

Страница 47: ...to the AMS 301i can only be made after the password is entered The master password 2301 bridges the individually set password OFF Password entry Configuration option of a four digit numerical passwor...

Страница 48: ...nch 100 The offset value is effective immediately following entry If the preset value is activated this has priority over the offset Preset and offset are not offset against each other 0mm Preset The...

Страница 49: ...ines whether I O 2 functions as an output or input Output Switching input Function No function preset teach laser ON OFF No function Activation Low active High active Low active Switching output Funct...

Страница 50: ...nge for heating may provide relief in the event of condensation problems There is no guarantee that no condensation will occur on the optics in the extended switch on switch off range due to the limit...

Страница 51: ...do this proceed as follows Service Status messages Diagnostics Expanded diagnostics Inthemainmenu presstheenterbuttontoenterthe Parameter menu Parameter Parameter handling RS 485 Maximum position val...

Страница 52: ...d see Password for parameter enabling below Password for parameter enabling Parameter entry on the AMS 301i can be protected with a four digit numerical password With the AMS 301i the password is ente...

Страница 53: ...ctivated see chapter 8 3 2 The respectively activated interface appears in the display Figure 9 1 Interfaces of the AMS 301i 9 2 RS 485 electrical connection RS 485 BUS IN M12 pin assignment RS 485 in...

Страница 54: ...he control panel display are active immediately 9 3 1 RS 485 address entry To do this proceed as follows Activate parameter enabling Select the RS485 submenu Select the address menu item Select the RS...

Страница 55: ...rotocol Querying AMS 301i data request The request to transmission of the measured distances or the speed or the control of the laser diode ON OFF is controlled via a protocol which is 3 bytes long Qu...

Страница 56: ...ecksum Answer of the AMS 301i data response for the CMD query from F1h F4 F6h F8h The AMS 301i data response is output in a 6 byte length Answer response of the AMS 301i Binary coding Hex coding Funct...

Страница 57: ...e V15 MSB V00 LSB XOR XOR linking of byte 0 to byte 4 An uneven binary 1 number calculated column by column from top to bottom sets the XOR bit to 1 Example The XOR checksum is entered by the AMS 301i...

Страница 58: ...ssages The status messages are written in a ring memory with 25 positions The ring memory is organized according to the FIFO principle No separate activation is necessary for storing the status messag...

Страница 59: ...he diagnostics function and clears the contents of the recordings The recorded diagnostic data are displayed in 2 fields In the upper half of the display status messages of the AMS and the bar graph a...

Страница 60: ...exceeded Restrict traversing path or select AMS with larger measurement range Velocity greater than 10m s Reduce velocity Ambient temperature far outside of the permissible range TMP display PLB Selec...

Страница 61: ...ems in the Measures column which you have already examined fill out the fol lowing address field and fax the pages together with your service contract to the fax number listed below Customer data plea...

Страница 62: ...Ethernet IP 84 Interbus AMS Absolute Measuring System Type designation Description Part no AMS 301i 40 40m operating range RS 485 interface 50113669 AMS 301i 120 120m operating range RS 485 interface...

Страница 63: ...Heated reflective tape 200 x 200mm 50115020 Reflective tape 500x500 H Heated reflective tape 500 x 500mm 50115021 Reflective tape 914x914 H Heated reflective tape 914 x 914mm 50115022 Table 11 2 Over...

Страница 64: ...US OUT 50038539 Table 11 6 Accessory terminating resistor PWR connection cable 5 pin socket A coded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE gray Thread FE bare Oper...

Страница 65: ...485 A red 5 FE Thread FE Functional earth housing RS 485 BUS OUT connection cable 5 pin connector B coded 2 pin cable Pin Name Core color 1 VCC 485 2 RS 485 B green 3 GND 485 4 RS 485 A red 5 FE Thre...

Страница 66: ...socket for BUS IN axial connector open cable end cable length 30m 50104175 KB PB 2000 SA M12 plug for BUS OUT axial connector open cable end cable length 2m 50104188 KB PB 5000 SA M12 plug for BUS OUT...

Страница 67: ...M12 socket for PROFIBUS axial connectors cable length 20m 50104101 KB PB 25000 SBA M12 plug M12 socket for PROFIBUS axial connectors cable length 25m 50104174 KB PB 30000 SBA M12 plug M12 socket for...

Страница 68: ...on the device except where expressly described in this operating man ual are not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features cannot be...

Страница 69: ...nostics 55 Dimensioned drawing of AMS 3xxi 15 Display 39 E Electrical connection 36 Safety notices 36 Expanded diagnostics 56 Explanation of symbols 4 F Fast commissioning 11 G General causes of error...

Страница 70: ...tor 26 Mounting 32 Pitch 35 Size 31 Type overview 31 Repair 65 RS 485 interface 50 Default settings 52 S Sensing distance 59 Servicing 65 Specifications 13 Dimensioned drawing 15 General specification...

Страница 71: ...1mm 10mm free resolution Resolution velocity 1mm s 10mm s 100mm s Maximum position value Measurement unit Metric Inch page 43 Count direction Positive Negative Offset Value input Preset Value input E...

Страница 72: ...ue input in mm or inch 100 Max velocity Activation ON OFF Max velocity Value input in mm s or inch 100s Other Heating control Standard extended 10 C 15 C 30 C 35 C page 45 Display background 10 minute...

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