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9

INSTALLATION AND MAINTENANCE

CPLS drip-proof 3-phase induction motors

4240 en - 2014.09 / b

LEROY-SOMER

Built-in thermal protection (standard)

CPLS motors are fitted with 3 PTC sensors in the winding as 

standard (one per phase). These sensors can be used to 

monitor temperature rises at “hot spots” in order to detect an 

overload or faulty cooling.

It must be emphasized that under no circumstances can these 

sensors be used to carry out direct regulation of the motor 

operating cycles.

Thermal protection (optional)

- PTO or PTF, in the control circuit

For low rated currents, bimetallic strip-type protection may be 

used. The line current passes through the strip, which shuts 

down or restores the supply circuit as necessary. The design 

of this type of protection allows for manual or automatic reset.

PT100 or Thermocouples, with reading equipment 

(or recorder) for continuous surveillance.

Alarm and safety

All protective equipment can be backed up by another type of 

protection (with different NRTs). The first device will then act 

as an alarm (light or sound signals given without shutting down 

the power circuits), and the second device will be the safety 

system (shutting down the power circuits).

Space heaters (optional)

A glass fibre flexible resistor is fixed on 1 or 2 coil end turns. 

This resistor heats the machines when stopped and thus 

prevents condensation inside the machines.

Power supply: 230 V single-phase, 50 or 60 Hz, unless 

otherwise specified by the customer.

Bearing protection

CPLS HV3 motors are fitted (as standard) with PTO sensors 

(NC bimetallic strip) in the end shields, in order to cut the power 

in the event of abnormally high bearing temperatures.

These sensors can be fitted on the whole range (as an option), 

or replaced by PT100s for continuous surveillance.

Built-in indirect thermal protection

Type

Operating principle

Operating curve

Breaking 

capacity (A)

 Protection provided 

Mounting

Number of devices*

Normally closed 

thermal protection

PTO

Bimetallic strip, indirectly 

heated, with normally 

closed (NC) contact

I

O

T

I

F

T

R

T

V

T

R

T

2.5 at 250 V

with cos 

j

 0.4

General surveillance

for non-transient 

overloads

2 or 3 in series

Normally open 

thermal protection

PTF

Bimetallic strip, indirectly 

heated, with normally 

open (NO) contact

2.5 at 250 V

with cos 

j

 0.4

General surveillance

for non-transient 

overloads

2 or 3 in parallel

Positive 

temperature 

coefficient 

thermistor  

PTC

Non-linear variable 

resistor, indirectly heated

0

General surveillance

for transient overloads

3 in series

Thermocouples

 

(T<150°C)

Copper Constantan

K

 (T<1000°C)

Copper-nickel

Peltier effect

0

Continuous surveil-

lance of hot spots at 

regular intervals

1 per hot spot

Platinum 

resistance 

thermometer

PT 100

Linear variable resistor, 

indirectly heated

0

High accuracy 

continuous surveil-

lance of key hot spots

1 per hot spot

- NRT: nominal running temperature

- The NRTs are chosen according to the position of the sensor in the motor and the temperature rise class.

NRT

NRT

Содержание CPLS 112

Страница 1: ...CPLS Drip proof 3 phase induction motors Installation and maintenance 4240 en 2014 09 b This manual is to be given to the end user...

Страница 2: ...ng on any stationary device Mains voltage disconnected and no residual voltage present Careful examination of the causes of the stoppage jammed transmission loss of phase Cut out due to thermal protec...

Страница 3: ...3 1 CHECKING THE BEARINGS 14 3 2 GREASING 14 4 PREVENTIVE MAINTENANCE 17 5 TROUBLESHOOTING GUIDE 18 6 CORRECTIVE MAINTENANCE 19 6 1 GENERAL INFORMATION 19 6 2 STANDARD HV1 HV2 AND CPLS 132 HV3 MOTORS...

Страница 4: ...nts of European Directives 1108M19772 Motor serial number Mot 3 Three phase A C motor CPLS Series 112 Frame size L Housing symbol kg Weight IP23 Index of protection Icl F Insulation class F 40 C Maxim...

Страница 5: ...the phases and earth and between phases This check is essential if the motor has been stored for longer than 6 months or if it has been kept in a damp atmosphere This measurement must be carried out u...

Страница 6: ...4 1 in other words Altitude 1000 m or less Temperature between 5 and 40 C For ease of servicing ensure access to the motor terminal boxes and inspection doors is unobstructed The motor must be fixed o...

Страница 7: ...ring is large it must be balanced If there is a second shaft extension it must only be used for direct coupling and the same recommendations must be followed Inertia flywheels must not be mounted dire...

Страница 8: ...the motor shaft is completely parallel and aligned with that of the receiving pulley The belt tension must be adjusted very carefully in line with the recommendations of the belt supplier Reminder Te...

Страница 9: ...r supply 230 V single phase 50 or 60 Hz unless otherwise specified by the customer Bearing protection CPLS HV3 motors are fitted as standard with PTO sensors NC bimetallic strip in the end shields in...

Страница 10: ...at both ends Ideally a shielded cable should be earthed at the User side for the encoder signals cabinet PLC meter Check the continuity of the shielding when using connectors or connection boxes Prec...

Страница 11: ...be brass or marine type Cable gland positions Adapt the cable gland and its reducer if present to the diameter of the cable being used In order to maintain the terminal box s original IP55 protection...

Страница 12: ...d therefore be calculated for the maximum current absorbed by the motor to see if this is suitable for the application Thechartbelowcanbeusedtoselecttheconductorsaccording to the length of the supply...

Страница 13: ...symbol On the end shield at the terminal box end This consists of a tapped hole on the end shield marked with a label The motor must be earthed and conform to current regulations protection of people...

Страница 14: ...when the bearings are changed The drive end DE bearing must be freely mounted to allow for expansion of the rotor shaft 3 2 Greasing As standard bearings on the CPLS 112 132 160 and 200 range of motor...

Страница 15: ...tion and size of these bearings ensure a long grease life and therefore greasing lasts the lifetime of the machines The curves opposite show the grease life as a function of the motor speed of rotatio...

Страница 16: ...her 3000 min 1 and wait for the bearing temperature to re stabilise another 10 15 minutes approximately The motor can then be used normally As a rule abrupt frequent changes of motor speed should be a...

Страница 17: ...seandtheidealpositionstotakemeasurementsofallparameters which can affect the operation of the machine such as eccentricity vibration state of the bearings structural problems electrical problems etc D...

Страница 18: ...ght Abnormal voltage See drive documentation Phase imbalance Check the winding resistance Motor heats up abnormally Faulty ventilation Check the environment Clean the ventilation grilles or filters Ch...

Страница 19: ...p and or the bush ring from the bearings 3 and 15 if necessary flanged motor Remove the rotor from the stator 1 taking care not to touch the winding Pull out the bearings 3 and 15 using a bearing remo...

Страница 20: ...gs if any and run all the connection cables through stator and any accessories then refit the shield positioning it on the stator 1 with a lifting system Position the NDE shield 13 on its rods pins no...

Страница 21: ...rt 01 Stator 02 Inner bearing retainer depending on mounting type 03 DE bearing 04 Ventilation grille 05 DE shield 06 Terminal box support 07 Terminal plate 08 Terminal box 09 Terminal box seal 10 Ter...

Страница 22: ...s of the shaft 1 The special high speed bearings must only be removed when they are replaced 6 3 2 Before reassembling Stator Remove all dust from the stator if the winding needs to be cleaned a suita...

Страница 23: ...the alignment of each end shield with the housing An angular defect could prevent the rotor rotating freely once mounted on its base Tighten the shield fixing nuts diagonally to the recommended torque...

Страница 24: ...05 NDE bearing 06 DE inner bearing retainer 07 NDE inner bearing retainer 08 DE grease valve depending on mounting type 09 NDE grease valve depending on mounting type 10 DE grease trap depending on m...

Страница 25: ...smission device on the motor shaft extension and reinstall the motor on the machine to be driven 7 SPARE PARTS When ordering spare parts you must indicate the complete motor type its serial number and...

Страница 26: ...oupling sleeves 7 Direction of rotation 13 Dismantling the motor 19 22 Encoder 10 Greasing 14 Handling 6 Identification 4 Inertia flywheels 7 Insulation 5 Location 6 Mains connection 11 Motor wiring 1...

Страница 27: ......

Страница 28: ...Moteurs Leroy Somer Registered office Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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