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Installed in Combination with a Cooling Coil

When this furnace is used with cooling units, it shall be in-

stalled in parallel with, or on the upstream side of, cooling 

units to avoid condensation in the heating compartment. 

See figure 1. With a parallel flow arrangement, a damper 

(or other means to control the flow of air) must adequately 

prevent chilled air from entering the furnace. If the damper 

is manually operated, it must be equipped to prevent op-

eration of either the heating or the cooling unit, unless it is 

in the full HEAT or COOL setting. See figure 1.

Gas Unit

Heating Unit Installed Upstream of Cooling Unit

Gas Unit

Dampers

(open during heating operation only)

Dampers

(open during cooling operation only)

Heating Unit Installed Parallell to Air Handler Unit

Air Handler Unit

Evaporator

FIGURE 2

When installed, this furnace must be electrically grounded 

according to local codes. In addition, in the United States, 

installation must conform with the current National Elec-

tric Code, ANSI/NFPA No. 70. The National Electric Code 

(ANSI/NFPA No. 70) is available from the following ad-

dress:
National Fire Protection Association
1 Battery March Park
Quincy, MA 02269
NOTE - This furnace is designed for a minimum contin-

uous return air temperature of 60°F (16°C) or an inter-

mittent operation down to 55°F (13°C) dry bulb for cases 

where a night setback thermostat is used. Return air tem-

perature must not exceed 85°F (29°C) dry bulb.
The SL280UHV furnace may be installed in alcoves, clos-

ets, attics, basements, garages, and utility rooms in the 

upflow or horizontal position.

This furnace is not designed for installation in mobile 

homes, recreational vehicles, or outdoors.

Never use an open flame to test for gas leaks. Check all 

connections using a commercially available soap solution 

made specifically for leak detection.

Use of Furnace as Construction Heater

Lennox does not recommend the use of SL280UHV units 

as a construction heater during any phase of construc-

tion. Very low return air temperatures, harmful vapors and 

operation of the unit with clogged or misplaced filters will 

damage the unit.
SL280UHV units may be used for heating of buildings or 

structures under construction, if the following conditions 

are met:
•   The vent system must be permanently installed per 

these installation instructions.

•   A room thermostat must control the furnace. The use of 

fixed jumpers that will provide continuous heating is not 

allowed.

•   The return air duct must be provided and sealed to the 

furnace.

•   Return air temperature range between 60°F (16°C) and 

80°F (27°C) must be maintained.

• 

 Air filters must be installed in the system and must be 

maintained during construction.

• 

 Air filters must be replaced upon construction comple

-

tion.

•   The input rate and temperature rise must be set per the 

furnace rating plate.

•   One hundred percent (100%) outdoor air must be pro-

vided for combustion air requirements during construc-

tion. Temporary ducting may supply outdoor air to the 

furnace. Do not connect duct directly to the furnace. 

Size the temporary duct following these instructions in 

section for Combustion, Dilution and Ventilation Air in a 

confined space with air from outside.

•   The furnace heat exchanger, components, duct sys-

tem, air filters and evaporator coils must be thoroughly 

cleaned following final construction clean-up.

•   All furnace operating conditions (including ignition, input 

rate, temperature rise and venting) must be verified ac

-

cording to these installation instructions.

General

These instructions are intended as a general guide and do 

not supersede local codes in any way. Consult authorities 

having jurisdiction before installation.
In addition to the requirements outlined previously, the 

following general recommendations must be considered 

when installing a SL280UHV furnace:  
•   Place the furnace as close to the center of the air distri-

bution system as possible. The furnace should also be 

located close to the chimney or vent termination point.

•   Do not install the furnace where drafts might blow di-

rectly into it. This could cause improper combustion and 

unsafe operation.

Содержание SL280135V60D

Страница 1: ...ommunicating applications In non communicating applications the Lennox ComfortSense 7500 thermostat may be used as well as other non communicating thermostats In all cases setup is critical to ensure...

Страница 2: ...9 14 356 9 16 14 3 76 Right 7 178 Left 2 FLUE OUTLET Either Side 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Side 16 406 14 3 4 375 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Side...

Страница 3: ...STION AIR INDUCER BLOWER ASSEMBLY BURNER BOX INNER BLOWER ACCESS PANEL ACCESS PANEL SIGHT GLASS COMBUSTION AIR INDUCER PRESSURE SWITCH GAS VALVE CONTROL BOX Includes two stage integrated control trans...

Страница 4: ...d protective clothing Certifications SL280UHV units are CSA International certified to ANSI Z21 47 In the USA installation of gas furnaces must conform with local building codes In the absence of loca...

Страница 5: ...ter during any phase of construc tion Very low return air temperatures harmful vapors and operation of the unit with clogged or misplaced filters will damage the unit SL280UHV units may be used for he...

Страница 6: ...information has been reprinted with permission from the National Fuel Gas Code ANSI Z223 1 This reprinted material is not the complete and official position of the ANSI on the referenced subject whic...

Страница 7: ...FIGURE 3 Air from Inside If the confined space that houses the furnace adjoins a space categorized as unconfined air can be brought in by providing two permanent openings between the two spac es Each...

Страница 8: ...the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the air openings ing shall have a free area of at least one square inch 645 mm2 pe...

Страница 9: ...The bolt and washer must be removed before the furnace is placed into opera tion After the bolt and washer have been removed the rigid leg will not touch the blower housing RIGID LEG remove shipping b...

Страница 10: ...OW Single Side Return Air with transition and filter FIGURE 9 FIGURE 10 Optional Return Air Base Upflow Applications Only For use with A B C and D cabinets NOTE Optional Side Return Air Filter Kits ar...

Страница 11: ...ce Either suspend the furnace from roof rafters or floor joists as shown in figure 13 or install the furnace on a platform as shown in figure 14 Typical Horizontal Application Unit Suspended in Attic...

Страница 12: ...more frequently during the winter and the indoor coil to freeze in the summer resulting in an increase in the number of service calls Before using any filter with this system check the specifications...

Страница 13: ...it is installed the flue transition must be in the 9 o clock 12 o clock or 3 o clock position If necessary reposition the combustion air inducer pres sure switch and or make up box as needed per the f...

Страница 14: ...re switch HORIZONTAL LEFT POSITION Side Vent Discharge Disconnect pressure switch hose from barbed fitting on the pressure switch assembly Remove pressure switch assembly 1 screw and cut wire tie to f...

Страница 15: ...The exhaust vent for this furnace must be securely connected to the furnace flue transition at all times FLUE TRANSITION COLLAR VENT CONNECTION VENT PIPE min 6 length DISCONNECTED VENT WARNING STICKE...

Страница 16: ...s been sized according to the provided venting tables and the vent pipe manufacturer s instructions A fan assisted furnace may be commonly vented into an existing lined masonry chimney if the followin...

Страница 17: ...xceed 7 times the smallest listed appliance categorized vent area drafthood outlet area or flue collar area unless designed according to approved engineering methods 6 The entire length of single wall...

Страница 18: ...he provided venting tables If the existing venting system does not meet these requirements it must be resized TABLE 3 Capacity of Type B Double Wall Vents with Type B Double Wall Connectors Serving a...

Страница 19: ...51 128 66 195 3 24 47 37 87 53 139 67 210 10 1 22 43 34 78 49 123 65 189 2 23 47 36 86 51 136 67 206 3 24 50 37 92 52 146 69 220 15 1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 1...

Страница 20: ...es which could cause an unsafe condition 3 Close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and...

Страница 21: ...require the installation of a manual main shut off valve and union furnished by the installer external to the unit The union must be of the ground joint type IMPORTANT Compounds used on threaded join...

Страница 22: ...en testing pressure of gas lines gas valve must be disconnected and isolated See figure 28 Gas valves can be damaged if subjected to pressures greater than 1 2 psig 3 48 kPa 14 inches w c MANUAL MAIN...

Страница 23: ...mage Size wiring and circuit breaker s per Product Specifications bulletin EHB and unit rating plate NOTE Unit nameplate states maximum current draw Maximum over current protection allowed is shown in...

Страница 24: ...on the C terminal of the icomfort communication terminal strip RSBus Using an additiona wire come off C terminal and wire nut all the extra wires together Termination on the outdoor control must match...

Страница 25: ...PTIONAL DISCHARGE AIR SENSOR CLIP ON BOARD LINK W915 Y1 TO Y2 FOR TWO STAGE OPERATION iComfort THERMOSTAT Communicating systems using the iComfort thermostat require four thermostat wires between the...

Страница 26: ...wire is 18 RSBus Rf W Gh Gs Cf HVAC EQUIP DEHUMIDIFIER CONTROL HVAC EQUIPMENT DH STANDARD 1 OR 2 STAGE AC OR HP UNIT 24V IN JUMPER iComfort ENABLED FURNACE iComfort ENABLED FURNACE iComfort THERMOSTA...

Страница 27: ...N DO NOT CUT ANY ON BOARD LINKS S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 1 Heat 2 Cool NOTE Use DIP switch 2 to set second stage heat ON delay OFF 7 minutes ON 12 minutes ON CUT ON BOARD LINK W915 2...

Страница 28: ...915 2 STAGE COMPR S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 2 Heat 2 Cool with t stat with humidity control OFF CUT ON BOARD LINK W915 2 STAGE COMPR CUT ON BOARD LINK W914 DEHUM OR HARMONY S1 T STAT F...

Страница 29: ...T ON BOARD LINK W951 HEAT PUMP T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas he...

Страница 30: ...BOARD LINK W914 DEHUM OR HARMONY T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas...

Страница 31: ...Page 31 FIGURE 32 SL280UHV Schematic Wiring Diagram...

Страница 32: ...HEAT DEMAND FROM 1ST STAGE T STAT R CLASS 2 VOLTAGE TO THERMOSTAT G MANUAL FAN FROM T STAT C THERMOSTAT SIGNAL GROUND CONNECTED TO TRANSFORMER GRD TR CHASIS GROUND GRD Y1 THERMOSTAT 1ST STAGE COOL SI...

Страница 33: ...lay time that the blower operates after the heating de mand has been satisfied can be adjusted by moving switches 3 and 4 on the integrated control The unit is shipped from the factory with a blower o...

Страница 34: ...at 100 until demand is satisfied Once demand is met motor ramps down to stop OFF OFF 100 CFM COMPRESSOR DEMAND Switches 11 12 and 13 Heating Mode Blower Speed The switches are factory set to the OFF...

Страница 35: ...board link W915 is a clippable connection between terminals Y1 and Y2 on the integrated control W915 must be cut if two stage cooling will be used If the Y1 to Y2 link is not cut the outdoor unit wil...

Страница 36: ...Heating Speed cfm Second Stage Heating Speed cfm 24 1300 1420 18 1250 1335 12 1185 1285 6 1145 1240 Factory Default 1070 1170 6 1015 1100 12 970 1035 18 880 980 COOLING 1 Cooling Speed DIP Switch Set...

Страница 37: ...DIP Switch Settings First Stage Heating Speed cfm Second Stage Heating Speed cfm 24 1420 1565 18 1355 1490 12 1285 1415 6 1215 1335 Factory Default 1145 1260 6 1080 1185 12 1010 1110 18 940 1035 COOL...

Страница 38: ...Pressure Range HEATING 1 Heating Speed DIP Switch Settings First Stage Heating Speed cfm Second Stage Heating Speed cfm 24 1875 2065 18 1785 1965 12 1695 1865 6 1605 1765 Factory Default 1515 1665 6...

Страница 39: ...PRECISION MODE operates independent of a Y1 demand Normal Operation 1 On On On Acceptable 24 VAC High 100 Dehumidification mode begins when humidity is greater than set point Dehumidification Call 2 O...

Страница 40: ...oom space to maintain a cooler room thermostat setpoint ROOM THERMOSTAT CALLS FOR FIRST AND SECOND STAGE COOLING BASIC MODE only active on a Y1 thermostat demand Normal Operation 1 On On On On Accepta...

Страница 41: ...rners will automatically light The ignitor does not get hot when there is no call for heat on units with an automat ic ignition system WARNING If you do not follow these instructions exactly a fire or...

Страница 42: ...al 2 cu ft Dial 045 80 160 200 400 070 55 110 136 272 090 41 82 102 204 110 33 66 82 164 135 27 54 68 136 Supply Line Pressure White Rodgers Gas Valve An inlet post located on the gas valve provides a...

Страница 43: ...3 034 032 4 9 10 0 4 9 10 0 4 9 10 0 11 0 1 This is the only permissible derate for these units 2 Natural gas high altitude orifice kit required 3 A natural to L P propane gas changeover kit is necess...

Страница 44: ...trol The integrated control runs a self diagnostic program and checks high temperature limit switches for normally closed contacts and pressure switches for normally open contacts The combustion air i...

Страница 45: ...nitiates a second stage on delay factory set at 7 minutes adjustable to 12 minutes 5 If the heating demand continues beyond the secondstage on delay the integrated control energizes the combustion air...

Страница 46: ...h air grilles and louvers on the unit and in the room where the furnace is installed must be properly sized open and unobstructed to provide combustion air 10 Inspect the furnace venting system to mak...

Страница 47: ...he burner manifold assembly to the vestibule panel and remove theassembly from the unit 4 To clean burners run a vacuum cleaner with a soft brush attachment over the face of burners Visually inspect i...

Страница 48: ...rts Upper access panel Blower panel Top cap Control Panel Parts Transformer Two stage variable speed integrated control Door interlock switch Circuit breaker Blower Parts Blower wheel Blower housing M...

Страница 49: ...ss the flame signal mode The integrated control will display the flame current on 7 segment LED in in micro amps uA Flame signal mode is exited after any of the following Power is reset Pressing and h...

Страница 50: ...clears 5 seconds after fault recovered E111 Low line voltage Reverse line power voltage wiring System resumes normal operation 5 seconds after fault recovered E112 Ground not detected System shuts dow...

Страница 51: ...riate feature will be set as installed and that could be seen in About screen In normal operation after control recognizes sensors alarm will be sent if valid temperature reading is lost To get rid of...

Страница 52: ...ect operation and restriction Resumes normal operation after fault is cleared E227 Low pressure switch open during trial for ignition or run mode Check pressure inches w c of low pressure switch closi...

Страница 53: ...ctions 1 hour soft lockout Clears when calibration has finished successfully E290 Ignitor circuit fault Failed ignitor or triggering cir cuitry Measure resistance of hot surface ignitor Replace if ope...

Страница 54: ...tween R O on integrated control with non communicating outdoor unit Dual fuel module required for heat pump application Configuration link R to O needs to be restored Replace link or hard wire Applica...

Страница 55: ...button next to 7 segment LED display until solid P symbol appears Release button Turn room thermostat to OFF Solid P starts blinking on 7 Segment LED Push and hold button Integrated control will disp...

Страница 56: ...OFF NO INDUCER OFF AFTER POST PURGE HARD LOCKOUT ERROR CODE FLASHES YES YES YES 1 2 1 LOW PRESSURE SWITCH OPENS 1 2 HARD LOCKOUT REQUIRES THERMOSTAT RESET OR CYCLING OF POWER TO RESET THE LOCKOUT 3 IN...

Страница 57: ...ZED ONLY FOR 1ST REQUEST FOR 2ND STAGE HEAT YES CALL FOR HEAT SATISFIED INDUCER SWITCHED TO HIGH SPEED SINGLE STAGE THERMOSTAT 2 STAGE THERMOSTAT NO INDUCER SWITCHED TO LOW SPEED 5 MINUTE DELAY ERROR...

Страница 58: ...2ND STAGE CALL FOR HEAT SATISFIED NO YES DE ENERGIZE 2ND STAGE GAS VALVE INDUCER SPEED SWITCHED TO LOW SPEED 1 2 3 1ST STAGE HEAT 1ST STAGE CALL FOR HEAT SATISFIED NO YES GAS VALVE DE ENERGIZED INDUC...

Страница 59: ...RAMPING PROFILES THE SPECIFIC PROFILE IS SELECTED USING THE 1 1 2 2 1 1 1 2 2 DE ENERGIZE 1ST STAGE COOLING CONTACTOR COMPRESSOR FAN 2ND STAGE COOLING REQUEST STILL ACTIVE COOLING REQUEST STILL ACTIV...

Страница 60: ...ST FOR HEAT RECEIVED REQUEST FOR COOLING RECEIVED GO TO CALL FOR 1ST STAGE HEAT YES GO TO CALL FOR COOLING 1 1 1 4 YES NO CALL FOR FAN INDOOR BLOWER ON CONTINUOUS FAN SPEED MAINTAIN INDOOR BLOWER AT C...

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