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Page 19

D

Burner motor is de−energized.

4.

Action: Established flame fails

Response:

D

Burner motor is de−energized and oil primary con-
trol goes into recycle mode.

D

If the fan off delay is longer than the recycle timing,
the heat fan continues to run through the next trial
for ignition.

5.

Action: Limit Switch Opens

Response:

D

Oil primary control shut off the burner.

D

Circulating fan is energized immediately at cool
speed.

D

A15 control board opens oil primary control T−3T
connections.

D

Circulating fan runs as long as limit stays open.

6.

Action: Limit Switch Closes

Response: If there is a heat demand, A15 control
board energizes oil primary control, initiating burner
light off.

Troubleshooting

Burner failure or improper operation can result from a num-
ber of different causes. Often the cause can be pinpointed
by observing the different types of failure or by the process
of elimination. The following troubleshooting charts list
some failures, causes and a sequence of steps to isolate
the point of failure. Check the simplest and most obvious
items before progressing to other items.

Troubleshooting:   Burner fails to start

Source

Procedure

Causes

Correction

Thermostat

Check thermostat settings.

Thermostat in 

OFF 

or

COOL

Switch to 

HEAT

.

Thermostat is set too low

Turn thermostat to higher temperature.

Safety
Overloads

Check burner motor,
primary safety control, &
auxiliary limit switch.

Burner motor overload
tripped

Push reset button pump motor.

Primary control tripped on
safety

Reset primary control.

Auxiliary limit switch tripped
on safety

Reset auxiliary limit.

Power

Check furnace disconnect
switch & main disconnect.

Open switch

Close switch.

Blown fuse or tripped circuit
breaker

Replace fuse or reset circuit breaker.

Thermostat

Touch jumper wire across
thermostat terminals on
primary control. If burner
starts, then fault is in the
thermostat circuit.

Broken or loose thermostat
wires

Repair or replace wires.

Loose thermostat screw
connection

Tighten connection.

Dirty thermostat contacts

Clean contacts.

Thermostat not level

Level thermostat.

Faulty thermostat

Replace thermostat.

CAD Cell

Disconnect the flame
detector wires at the
primary control. If the
burner starts, fault is in the
detector circuit.

Flame detector leads are
shorted

Separate leads.

Flame detector exposed to
light

Seal off false source of light.

short circuit in the flame
detector

Replace detector.

table continued on next page

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Содержание O23V Series

Страница 1: ...sedes 10 2005 Table of Contents General 1 Shipping Packing List 1 O23V Unit Dimensions 2 O23V Unit Parts Arrangement 3 O23V Oil Burner Parts Arrangement 3 Requirements 4 Locate Level the Unit 4 Unit A...

Страница 2: ...OW TOP VIEW RETURN AIR SIDE VIEW E RETURN AIR FRONT VIEW Figure 1 O23V Unit Dimensions Inches mm O23V Model A B C D E Q2 3 70 90 Q3 4 105 120 19 1 2 495 30 5 8 778 18 457 19 5 8 498 16 406 Q5 140 154...

Страница 3: ...0 8 Figure 3 AIR TUBE SCREWS ELECTRONIC IGNITION TRANSFORMER FLANGE GASKET RETAIN ING CLIP IGNITOR PRIMARY CONTROL REAR ACCESS DOOR GASKET MAIN HOUSING ASSY AIR ADJUST DIAL 4X4 BOX BLOWER WHEEL INLET...

Страница 4: ...i mum free area one half square inch per 1 000 Btu per hour input This combustion air should be brought into the area containing the furnace below the level of the furnace burner Table 2 O23V Installa...

Страница 5: ...rner assembly from the vestibule By loosen ing the nuts and by turning the whole burner assembly counterclockwise figure 4 the entire burner assembly will come out of the furnace There is adequate wir...

Страница 6: ...n outside or through any unconditioned space 6 Chimney should extend 3 feet 0 9 m above highest point where the vent passes through the roof and 2 feet 0 6 m higher than any portion of a building with...

Страница 7: ...OR DEATH A living space which provides insufficient combustion air to the furnace can result in headaches nausea dizziness or asphyxiation CAUTION Insufficient combustion air to the furnace can cause...

Страница 8: ...space shall be provided with two perma nent openings One opening shall be within 12 305 mm of the top of the enclosure and one within 12 305 mm of the bottom These openings must communicate directly o...

Страница 9: ...from Common Venting System In the event that an existing furnace is removed from a venting system commonly run with separate appliances the venting system is likely to be too large to properly vent t...

Страница 10: ...of the cabinet See unit dimensions on page 2 Using it as the center point cut a 6 inch 152 mm round hole in the cabinet s side Install the barometric draft control within 18 inches of the furnace flue...

Страница 11: ...bing or steel pipe for oil supply pipe Install oil supply pipe under floor or near walls to protect it from damage Avoid running pipes along joists or reverberating surfaces Always use flare fittings...

Страница 12: ...de the building between the tank shut off valve and the burn er Locate filter close to burner for easy maintenance Table 5 lists the filters for the O23V furnace Table 5 Installation Clearances inches...

Страница 13: ...ted The Test jumper is used to operate the motor in the test mode See figure 17 Factory settings for the blower speed jumpers are given in the wiring diagram in figure 18 Figure 17 shows the blower co...

Страница 14: ...age cooling closes the R to Y1 circuit on the A54 blower control board The blower motor runs at 57 CFM for the first 7 1 2 minutes of the 1st stage cooling demand After 7 1 2 minutes the blower motor...

Страница 15: ...output to an electronic air cleaner The EAC terminal is energized when there is a call for heat cool or continuous blower See figure 18 Table 6 Blower Performance 0 through 0 80 in w g 0 through 200 P...

Страница 16: ...Page 16 Figure 18 O23V Wiring Diagram P535277W Downloaded from ManualsNet com search engine...

Страница 17: ...s above the range shown in the table check for high static pres sure Table 7 O23V Unit Nozzle Size Spray Angle Pattern Pump PSIG Input Rating BTU Hr Output Rating BTU Hr Head Temp Rise F 70 50GPH 80 A...

Страница 18: ...ive Cleaning the Heat Exchanger 1 Remove the vent pipe from the furnace 2 Remove the locking screws and the caps from the clean out tubes Remove flue access elbow 3 Using a long spiral wire brush swee...

Страница 19: ...rt Source Procedure Causes Correction Thermostat Check thermostat settings Thermostat in OFF or COOL Switch to HEAT Thermostat is set too low Turn thermostat to higher temperature Safety Overloads Che...

Страница 20: ...flame is established Source Procedure Causes Correction Oil Supply Check tank gauge or use dip stick No oil in tank Fill tank Coat dip stick with litmus paste and insert into bottom of tank Water in o...

Страница 21: ...ause of overloading Faulty motor Replace motor Troubleshooting Burner starts and fires but lock out on safety Source Procedure Causes Correction Poor Fire After burner fires immediately jumper across...

Страница 22: ...ocedure Causes Correction Poor Fire After burner fires immediately jumper across flame detector terminals at the primary control SIf burner continues to run does not lock out of safety fault may be po...

Страница 23: ...n air Air leaks into heat exchanger around inspection door etc Correct cause of air leak Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Correct burn...

Страница 24: ...nk Lift D Filter Type Inspect Change E Pressure Test F All fittings checked for tightness Thermostat A Type Heating Cooling B Anticipator Set C Wires New Old Air Filter A Filter Type Permanent Disposa...

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