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2 − Overfire Draft

This test should be taken with the burner in operation. Re-
move the screw from the center of the inspection port. In-
sert your draft gauge into the hole.

A reading of the overfire draft should be 0.02 less than the
reading found in the vent connector. If a positive reading is
seen at this point, the combustion fan is pumping too much
air into the heat exchanger. Make the necessary adjust-
ments at the air adjustment dial.

3 − Smoke Test

The smoke test should be taken at the hole drilled in step 1.

Using a smoke test gun adjust the air inlet shutter so that
you will have just a trace of smoke. Somewhere between a
0 and #1 smoke. This is the 

starting

 point. Do not stop here.

4 − CO

2

 Test

Again, take this sample at the vent pipe. With the unit firing
at a trace of smoke, take a sample of the CO

2

.

From the results of this test, a window of operation" will be
determined. This window of operation establishes some
tolerance. The tolerance the installer builds in provides
room within the set-up for those things which might affect
combustion. Those things which might affect combustion
can then do so without causing the unit to start sooting/
smoking. Things which might affect combustion include a
nozzle going bad, draft that changes during different clima-
tic conditions, dirty oil, dirt obstructing the air inlet, etc.

To build in a window of operation," set up the burner to be
2% less in CO

2

. For example, if you find a reading of 12%

CO

2

, adjust the air inlet shutter to increase the air and drop

the CO

2

 to 10%.

5 − Retest the Smoke

With a drop in the CO

2

 and increase in the air you should

see that the smoke has returned to 0.

6 − Retest the Overfire Draft

This test serves to confirm that you have not increased the
air too much. Again you do not want a positive pressure at
the test port. It should still be 0.02 less than the draft pres-
sure reading taken at the breach. You may need to in-
crease the stack draft by adjusting the barometric draft
control.

7 − Stack Temperature

Take a stack temperature reading in the vent pipe. Subtract
the room air temperature from the stack temperature. This
will give you the net stack temperature. Use the efficiency
charts provided in most CO

2

 analyzers to determine fur-

nace efficiency.

Service

CAUTION

Do not tamper with unit controls. Call your qualified
service technician.

A − Servicing Filter

NOTE − Under no circumstances should the access panels
to the blower compartment be left off or left partially open.

Throw-Away Type Filters

  Check filters monthly and re-

place when necessary to assure proper furnace operation.
Replace filters with like kind and size filters.

Reusable Type Filters 

 Filters should be checked month-

ly and cleaned when necessary to assure proper furnace
operation.

B − Blower

Blower motor is prelubricated and sealed for extended op-
eration. No further lubrication is required. Disconnect pow-
er to unit before cleaning blower wheel for debris.

C − Flue Pipe Inspection

The flue pipe should be inspected annually by a qualified
service technician. Remove and clean any soot or ash
found in the flue pipe. Inspect pipe for holes or rusted
areas. If replacement is necessary, replace with the same
size and type as required by code. Inspect the flue draft
control device and replace if found defective.

D − Cleaning the Heat Exchanger

 1 − Remove the vent pipe from the furnace.

 2 − Remove the locking screws and the caps from the

clean out tubes. Remove flue access elbow.

 3 − Using a long spiral wire brush, sweep down the outer

drum of the heat exchanger. Then using the hose at-
tachment, vacuum out loose debris.

 4 − Remove the locking screw and cap from the observa-

tion tube and with the spiral wire brush, reach upward
toward the rear of the heat exchanger to clean out the
crossover tube.

CAUTION

Do not attempt to clean the combustion chamber. It
can be easily damaged.

 5 − Replace the clean out caps and flue access elbow.

Make sure locking screws are secure.

 6 − Brush out and vacuum the vent outlet area of the outer

drum and replace vent pipe.

 7 − Clean around the burner, blower deck and vestibule

area.

NOTE − A heat exchanger clean-out kit ABRSH380
(35K09) is available from Lennox.

Содержание O23Q2-70

Страница 1: ...t 5 Unit Adjustments 5 Venting 6 Flue Connections 10 Supply Return Air Plenums 11 Oil Supply Line Filter Connections 12 Leak Check 13 Electrical Wiring 13 Unit Start Up Adjustments 16 Service 17 Troub...

Страница 2: ...8 16 mm 495 778 457 498 406 O23Q5 140 154 in 22 1 2 33 1 8 21 22 1 8 18 mm 572 841 533 562 457 O23 Start Up Performance Check List Filter Clean Secure Supply Voltage Electrical Connections Tight Job N...

Страница 3: ...igure 2 FB HEAD HEAD INSULATOR CLIP RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4...

Страница 4: ...nings are required Dimensions of combustion air openings are shown in table 1 One opening shall be below burner level and the other opening shall be no more than 6 152 mm from the room s ceiling IMPOR...

Страница 5: ...lowing D Draft gauge D CO2 or O2 analyzer D Smoke tester D Pressure gauge D High temperature thermometer D Beckett T 500 gauge D Oil vacuum gauge D Knowledge of proper test equipment operation CAUTION...

Страница 6: ...ss steel rather than aluminum Prior to installation of unit make a thorough inspection of the chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized...

Страница 7: ...needs to exit from side of cabinet use the pilot hole located on either side of the unit to cut a 6 152 mm round hole Attach finishing plate provided with four sheet metal screws to cover rough edges...

Страница 8: ...talled so that supply ducts carry air circulated by the furnace to areas outside the space con taining the furnace the return air must be handled by ducts which are sealed to the furnace casing and wh...

Страница 9: ...e square inch 6 4 square centimeters per 4 000 Btu 1172 W per hour of the total input rating of all other equipment in the enclosure OIL FURNACE When ducts are used they shall be of the same cross sec...

Страница 10: ...peration Adjust ther mostat so appliance will operate continuously 5 Test for spillage using a draft gauge 6 After it has been determined that each appliance re maining connected to the common venting...

Страница 11: ...draft control at least 12 inches beyond the furnace If there is no space to install the draft control in the flue pipe it may be installed in the vent above the flue pipe Follow the instructions packe...

Страница 12: ...near walls to protect it from damage Avoid running pipes along joists or reverberating surfaces Always use flare fittings All fittings must be accessible Do not use compression fittings IMPORTANT Bot...

Страница 13: ...o mounting bracket 81P89 10 micron filter mounting bracket 53P92 10 micron replacement cartridge for filter 45 gph 53P93 Filter restriction indicator gauge 53P90 Consult burner manufacturer s instruct...

Страница 14: ...Page 14 Figure 17 Typical O23 Wiring Diagram...

Страница 15: ...Page 15 Figure 18 Typical O23 Wiring Diagram...

Страница 16: ...o its highest setting to start unit After plenum thermometers have reached their highest and steadiest readings subtract the readings The difference in tempera tures in the supply and return air plenu...

Страница 17: ...ol 7 Stack Temperature Take a stack temperature reading in the vent pipe Subtract the room air temperature from the stack temperature This will give you the net stack temperature Use the efficiency ch...

Страница 18: ...ergized Circulating fan is energized at the cool speed Cooling compressor turns on immediately Thermostat ends call for cool G and Y terminals are de energized Circulating fan and cooling compressor t...

Страница 19: ...e burner starts fault is in the detector circuit Flame detector leads are shorted Separate leads Flame detector exposed to light Seal off false source of light short circuit in the flame detec tor Rep...

Страница 20: ...plugged orifice or carbon build up around orifice Nozzle orifice plugged Replace nozzle with the same size spray angle and spray type Nozzle strainer plugged Poor or off center spray Ignition Electrod...

Страница 21: ...fter burner fires immedi ately jumper across flame detector termi nals at the pri mary control If burner con tinues to run does not lock out of safety fault may be due to poor fire Inspect fire Unbala...

Страница 22: ...perly rotating wheel Restrictions in return or supply air system Correct cause of restriction Adjustable limit control set too low Reset limit to maximum stop setting Power If voltage fluctuates fault...

Страница 23: ...exchanger Readjust burner Insufficient draft Increase draft Incorrect burner head adjust ment Correct burner setting Too little combustion air Increase combustion air High stack tem perature is more t...

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