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9

VENTING

The Lennox Merit Series

TM

 Gas Furnace units 

are classified as fan−assisted Category I furnaces

 when vertically vented according to the latest edition 
 of National Fuel Gas Code (NFPA  54 / ANSI Z223.1)
 in the USA. A fan−assisted Category I furnace is an 

appliance equipped with an integral mechanical means 

to  either draw or force combustion products through the

  combustion chamber and/or heat  exchanger. The internal

 unit is not approved for use with horizontal venting.

NOTE − 

Use these instructions as a guide. They do not su-

persede local codes. This furnace must be vented accord-
ing to all local codes these installation instructions, and the
provided venting tables in these instructions

The venting tables in this manual were extracted from the
National Fuel Gas Code (NFPA 54 / ANSI Z223.1) and are
provided as a guide for proper vent installation. Proper ap-
plication, termination, construction and location of vents
must conform to local codes having jurisdiction. 

of local codes, the NFGC serves as the 

defining document.

Refer to the tables and the venting information contained in
these  instructions  to  properly  size  and  install  the  venting
system.
Use self−drilling sheet metal screws or a mechanical fas-

tener to firmly secure the vent pipe to the round collar of the

flue transition. If self−drilling screws are used to attach the

vent pipe, it is recommended that three be used. Drive one

self−drilling screw through the front and one through each

side of the vent pipe and collar. See figure 10.
Install the first vent connector elbow at a minimum of six

inches (152 mm) from the furnace vent outlet. See figure

10.

Venting Using a Masonry Chimney

The following additional requirements apply when a lined

masonry chimney is used to vent this furnace.

Masonry  chimneys  used  to  vent  Category  I  central  fur-

naces must be either tile-lined or lined with a listed metal

lining  system  or  dedicated  gas  vent.  Unlined  masonry

chimneys are prohibited. See figures 11 and 12 for com-

mon venting.
A chimney with one or more sides exposed to the outside of

the structure is considered to be an exterior chimney.
An exterior masonry chimney that is not tile−lined must be
lined with B1 vent or  a listed insulated flexible metal vent.
An exterior tile−lined chimney that is sealed and capped
may be lined with a listed uninsulated flexible metal vent.
If the existing chimney will not accommodate a  listed metal
liner, either the chimney must be rebuilt to accommodate
one of these liners or an alternate approved venting meth-
od must be found.
Insulation for the flexible vent pipe must be an encapsu-
lated fiberglass sleeve recommended by the flexible vent
pipe manufacturer. See figure 11.

IMPORTANT

Once the venting system is installed, attach 

connected Vent" warning sticker to a visible area of

the  plenum  near  the  vent  pipe.  See  figure  10. The

warning sticker is provided in the bag assembly. Or-

der kit 66W04 for additional stickers.

WARNING

Asphyxiation hazard. The exhaust vent for this fur-

nace must be securely connected to the furnace flue

transition at all times.

FIGURE 10

FLUE TRANSITION

COLLAR

VENT PIPE

(min. 150mm length)

“DISCONNECTED VENT”

WARNING

STICKER

FLUE 

TRANSITION

COLLAR

VENT CONNECTION UPFLOW AND HORIZONTAL POSITION

VENT PIPE

(min. 150mm length)

“DISCONNECTED VENT”

WARNING

STICKER

In the absence  

Содержание Merit Series

Страница 1: ...N TABLE OF Contents Lennox Merit Series Furnace Specifications 2 Lennox Merit Series Gas Furnace 3 Shipping and Packing List 3 Requirements 3 General 4 Shipping and Packing List 4 General 4 Location Placement 4 Duct System 5 Installing Optional Cooling Coil 5 Venting 6 General Lennox Merit Series E or EC Series 17 Gas Piping 17 Electrical 18 Filters 19 Duct System 19 Venting 19 Gas Piping 19 Elect...

Страница 2: ...2 80 ML18007036A EC 456 512 80 533 ML18011060C E 544 600 123 ML18011060C EC 544 600 123 438 ML18013560D E 633 690 167 ML18013560D EC 633 690 167 438 LENNOX MERIT SERIES FURNACE SPECIFICATIONS NOTE DUCT CONNECTIONS ARE INTERCHANGEABLE FROM SIDE TO SIDE ...

Страница 3: ...carpeting tile or other combustible material other than wood flooring For installation in a residential garage the furnace must be installed so that the burner s and the ignition source are located no less than 457 mm 18 in above the floor The furnace must be located or protected to avoid physical damage by vehicles When a furnace is installed in a public garage hangar or other building that has a...

Страница 4: ...ther four flexible mounting legs or three flexible legs and one rigid leg The rigid leg is equipped with a shipping bolt and a flat white plastic washer rather than the rubber mounting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed before the furnace is put into operation Once the shipping bolt and washer are removed the rigid leg will not touch the fa...

Страница 5: ... covering made of suitable materials to shield the plenum connections from rain Rain shield should be attached to the side of the unit cabinet above the plenum connections and span the distance to the building wall above the plenum entry into the structure Rain shield connections must be caulked so that they are weather tight If optional cooling coil is to be used install coil according to the ste...

Страница 6: ...0 1500 300 500 1500 K From a mechanical air inlet including a spa blower 1500 1000 N Vertically below an openable window non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Space heaters up to 50 Mj h input Other appliances up to 50 Mj h input Appliances over 50 Mj h input and up to 150 Mj h input Appliances over 150Mj h input 150 500 1000 1500...

Страница 7: ...Lift the assembly and ro tate it 90 degrees clockwise or counterclockwise to ei ther the 3 o clock position or to 9 o clock position Re secure with four screws Gasket should be left in place 2 Use tin snips to cut preferred opening on the cabinet for repositioning the flue outlet Use the cut out piece as a cover plate to patch unused opening on cabinet UPFLOW POSITION Left Side Vent Discharge FIGU...

Страница 8: ...he other side of orifice plate and re connect pressure switch hose Re secure pressure switch wires Either pull excess wires through the blower compartment and secure using supplied wire tie or coil excess wire and secure to the gas manifold FLOW AIR Cut combustion air inducer tubing from 225mm to 125mm to avoid interference with inducer motor HORIZONTAL RIGHT POSITION Top Vent Discharge FIGURE 8 R...

Страница 9: ... minimum of six inches 152 mm from the furnace vent outlet See figure 10 Venting Using a Masonry Chimney The following additional requirements apply when a lined masonry chimney is used to vent this furnace Masonry chimneys used to vent Category I central fur naces must be either tile lined or lined with a listed metal lining system or dedicated gas vent Unlined masonry chimneys are prohibited See...

Страница 10: ... lined or relined with suitable materials or replaced with a gas vent or chimney suitable for venting the units The chimney passageway must be checked periodically to ensure that it is clear and free of obstructions Do not install a manual damper barometric draft regulator or flue restrictor between the furnace and the chimney Never connect a Category I appliance to a chimney that is servicing a s...

Страница 11: ... listed in the common venting tables should be reduced by 20 the equivalent of two 90 elbows 0 80 x maximum common vent capacity The horizontal length of the offset shall not exceed 1 1 2 feet 46 m for each inch 25 mm of common vent diameter 10 The vent pipe should be as short as possible with the least number of elbows and angles required to com plete the job Route the vent connector to the vent ...

Страница 12: ...Lateral L Vent and Connector Diameter D mm 76mm 100mm 125mm 150mm Appliance Input Rating in Thousands of Btu Per Hour MIN MAX MIN MAX MIN MAX MIN MAX 1 8 2 4 4 5 3 0 6 0 9 0 0 0 78 0 152 0 251 0 375 0 6 13 51 18 97 27 157 32 232 1 2 21 49 30 94 39 153 50 227 1 8 25 46 36 91 47 149 59 223 0 0 84 0 165 0 276 0 415 0 6 12 57 16 109 25 178 28 263 1 5 23 53 32 103 42 171 53 255 2 4 28 49 39 98 51 164 6...

Страница 13: ... 132 171 188 261 36 93 56 190 80 325 116 499 38 69 57 136 80 225 115 337 51 63 75 128 102 216 144 326 NA NA 95 116 128 201 182 308 NA NA NA NA 158 186 220 290 35 96 54 200 78 346 114 537 37 74 56 148 78 248 113 375 50 68 73 140 100 239 141 363 NA NA 93 129 125 223 177 344 NA NA NA NA 155 208 216 325 NA NA NA NA 186 192 254 306 34 99 53 211 76 372 110 584 37 80 55 164 76 281 109 429 49 74 72 157 98...

Страница 14: ... 220 22 53 35 96 49 153 66 235 24 55 36 102 51 163 68 248 6 0 21 54 33 99 46 157 62 246 22 57 34 105 48 167 64 259 23 60 35 110 50 176 66 271 9 0 20 62 31 113 45 181 60 288 21 64 33 118 47 190 62 299 22 66 34 123 48 198 64 309 Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Vent Height H m Common Vent Diameter D mm 100mm 12...

Страница 15: ...2 175 169 278 0 6 51 62 81 115 117 185 177 290 0 9 54 64 85 119 122 193 185 300 NOTE Single appliance venting configurations with zero lateral lengthsare assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbow or equivalent for example two 45 elbows equal one 90 elbow beyond two the maximum capacit...

Страница 16: ...or other deficiencies which could cause an unsafe condition 3 Closeall building doors and windowsand all doors be tween the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes dry ers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts...

Страница 17: ...ating must be considered to avoid excessive pressure drop Unit connection at gas manifold is 1 2 in 12mm Size piping according to gas regulations 3 Gas piping must not run in or through air ducts clothes chutes chimneys or gas vents dumb waiters or elevator shafts 4 Piping should be sloped 6mm per 380mm upward toward the meter from the furnace The piping must be supported at proper intervals 2m us...

Страница 18: ... may operate the blower continuously factory set at low speed through the thermostat FAN ON switch Systems which do not include a cooling sub base require a toggle switch which must be wired between terminals R and G on the thermostat connection terminal strip The blower motor will operate at the designated speed during cooling or heating demand however when demand is satisfied blower speed will r...

Страница 19: ...allation Code AG601 ES5601 for gas piping requirements and gas pipe sizing tables Gas supply piping should not allow more than 125 Pa 0 5 W C drop in pressure between gas meter and unit Supply gas pipe must not be smaller than unit gas connection The Lennox Merit Series Gas Furnace is a fan assisted furnace equipped with an integral mechanical means to either draw or force products of combustion t...

Страница 20: ...Right Side Piping Alternate AUTOMATIC GAS VALVE DRIP LEG DRIP LEG MANUAL MAIN SHUT OFF VALVE With 3mm NPT Plugged Tap Shown MANUAL MAIN SHUT OFF VALVE With 3mm NPT Plugged Tap Shown NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VA...

Страница 21: ...e is provided on the right side of the unit Plug the harness into the IEC receptacle and into a properly sized wall plug Refer to figure 18 schematic wiring diagram 1 Ensure that power connection point is located with 2m of furnace 2 Holes are on both sides of the furnace cabinet to facilitate thermostat wiring 3 Before connecting the thermostat wiring check to make sure the wires will be long eno...

Страница 22: ...ted control Generator Use Voltage Requirements The following requirements must be kept in mind when specifying a generator for use with this equipment The furnace requires 230 volts 10 The furnace operates at 50Hz 5 The furnace integrated control requires both polarity and proper ground Both polarity and proper grounding should be checked before attempting to operate the furnace on either permanen...

Страница 23: ...23 Figure 18 LENNOX MERIT SERIES GAS FURNACE Schematic wiring diagram ...

Страница 24: ...n The Lennox Merit Series units are equipped with an automatic ignition system Do not attempt to manually light burners on these furnaces Each time the thermostat calls for heat the burners will automatically light The ignitor does not get hot when there is no call for heat on units with an automatic ignition system Gas Valve Operation 1 STOP Read the safety information at the beginning of this se...

Страница 25: ...ombustion process continues 6 If flame is not detected after first ignition trial the ignition control will repeat steps 3 and 4 four more times before locking out the gas valve WATCHGUARD flame failure mode The ignition control will then automatically repeat steps 1 through 6 after 60 minutes 7 To interrupt the 60 minute WATCHGUARD period move thermostat from Heat to OFF then back to Heat Heating...

Страница 26: ...cing to ensure proper combustion at higher altitudes Refer to table 4 for manifold pressure and Table 5 for pressure switch change and gas conversion kits For safety shut unit off and remove manometer as soon as an accurate reading has been obtained Take care to replace pressure tap plug IMPORTANT Table 4 Manifold Pressure Settings at all Altitudes Model Input Size Gas 0 610m 0 2000 ft 611 914m 20...

Страница 27: ...position across the five pins on the integrated control The unit is shipped with a factory fan off delay setting of 60 seconds The fan off delay affects comfort and is adjustable to satisfy individual applications Adjust the fan off delay to achieve a supply air temperature between 32 C and 43 C at the moment that the blower is de energised Longer off delay settings provide lower return air temper...

Страница 28: ... pressure After one hour of continuous thermostat demand for heat the Watchguard will break and remake thermostat demand to the furnace and automatically reset the integrated control to begin the ignition sequence ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in dangerous operation serious injury death or property damage Improper servicing could r...

Страница 29: ... furnace 2 Label the wires from gas valve roll out switches primary limit switch and make up box then disconnect them 3 Disconnect gas supply piping Remove the screw securing the burner box cover and remove cover Remove the four screws securing the burner manifold assembly to the vestibule panel and remove the assembly from the unit 4 To clean burners run a vacuum cleaner with a soft brush attachm...

Страница 30: ...30 Page 19 of 26 COIL FITTING INSTRUCTIONS Figure 22 Figure 23 COILING FITTING INSTRUCTIONS ...

Страница 31: ...International nameplate Example ML18007036A E All service must be performed by a licensed professional installer or equivalent service agency or gas supplier Cabinet Parts Upper access panel Blower panel Top cap Control Panel Parts Transformer Integrated control Door interlock switch Circuit breaker Blower Parts Blower wheel Blower housing Motor Motor mounting frame Motor capacitor Blower housing ...

Страница 32: ...32 Figure 25 LENNOX MERIT SERIES EXTERNAL PARTS ARRANGEMENT LENNOX MERIT SERIES EXTERNAL WITH COIL PARTS ARRANGEMENT Figure 26 ...

Страница 33: ...Australia 13 23 50 New Zealand 0800 653 330 Web www lennoxaus com au ...

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