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Installation manual /

eCOMFORT-MIL150E-0916 / 05/2017

5. RISK ANALYSIS AND HAZARDOUS SITUATIONS ACCORDING TO PED DIRECTIVE

Event

Effect

Risk

Actions to Eliminate the 
Risk

Information to minimise the 
occurrence of a risk

1A

Violent Chocks, 
Static or Dynamic 
Loads applied

Appearance of 
cracks, distor-
tions, possibility of 
rupture

Leaks, liquid or gas 
projections, Metal 
parts projections.

Only handling the units using 
the chassis and lifting rings if 
available.

Handling procedure shown 
in the IOM supplied with the 
unit.

2A

Unit not installed 
properly or 
leveled to the 
ground

Unusual stress in 
the frame leading 
to possible and 
strains vibrations 
and cracks

Leaks

Level the machine during 
commissioning. In the case 
where the unit is installed on 
anti-vibration mountings, all 
supporting points must be 
used and the block hardness 
must be selected according 
to the type of units being 
installed.

Indications on general 
mechanical drawings in the 
technical guide and the IOM 
supplied with the unit.

3A

Unsuited hydrau-
lic or refrigeration 
pipe- work

Unusual stress on 
the pipe-work lead-
ing to possible and 
strains vibrations 
and cracks

Leaks

Proper support and 

fi

 tting of 

the pipe-work on site.

Indications in the technical 
IOM supplied with the unit.

4A

Outdoor tem-
perature below 
freezing

Strains, vibrations 
and cracks, pipe 
bursting.

Partial or complete 
destruction of the 
circuit, liquid/ gas 
could be thrown out 
of the unit

Provide anti-frost protection 
(ei: Water treated with Glycol, 
or trace heaters along the 
pipe-work)

Indications in the technical 
IOM supplied with the unit.

5A

Circuits exposed 
to an unusual 
heat source.

Modi

fi

 cation of the 

mechanical proper-
ties of certain ma-
terials with a risk 
or rupture or pipe 
bursting, leaks or 
cracks appearing.

Partial or complete 
destruction of the 
circuit, liquid/ gas 
could be thrown out 
of the unit

Recommended minimum and 
maximum outdoor tempera-
ture– 20°C to 50°C during 
operation.

Indications of the Min and 
Max outdoor temperature on 
the unit nameplate

–30°C to 50°C during storage 
Do not expose any part of the 
machine to a naked 

fl

 ame

6A

Unusual increase 
in the tempera-
ture of the Chilled 
water return to 
the evaporator 
or the hot return 
water to the 
condenser

Increase of the 
refrigerant pres-
sure in the heat 
exchanger witha-
riskofexceeding the 
working pressure 
leading to possible 
strains, vibrations, 
cracks and pipe or 
vessel bursting.

Partial or complete 
destruction of the 
circuit, liquid/gas/ 
metal parts could be 
thrown out of the unit

Maximum chilled water return 
temperature: 45°C

Indications in the technical 
IOM supplied with the unit.

Maximum hot return water 
temperature: 50°C

Install a temperature limita-
tion device

7A

Possibility of a 
unit being hit by 
lightning

Extreme heat, ex-
plosion, cracks.

Partial or complete 
destruction of the 
circuit, liquid/gas/ 
metal parts could be 
thrown out of the unit

Provide an appropriate pro-
tection against lightning.

Indications in the technical 
IOM supplied

Содержание GAH 020S

Страница 1: ...www lennoxemea com eCOMFORT 20 190 kW AIR COOLED LIQUID CHILLER HEATPUMP INSTALLATION OPERATING AND MAINTENANCE MIL150E 0916 05 2017...

Страница 2: ......

Страница 3: ...aulic system data Pressure drop in the water system Water flow Piping drawings Dimensions INSTALLATION Transport Handling Site and shipping guidance Unit lifting Antivibration mounting Weight distribu...

Страница 4: ...ons We reserve the right to modify the construction and or design of our eComfort chillers at any time without prior notification or obligation to adapt previous supplies accordingly Any work on the C...

Страница 5: ...ked to take appropriated actions This applies to all machine installed with nominal amps below 75A The short circuit rate Rsce 33 is defined in the EN61000 3 12 standard relative to the harmonics read...

Страница 6: ...efined in EU Regulation No 517 2014 on fluorinated greenhouse gases EC 1005 2009 on substances that deplete the ozone layer Non compliance with these requirements is an offence and liable of financial...

Страница 7: ...le to carry out hydrostatic tests on all our units so leak tests are carried out as a compensatory measure The entire circuit is checked using leak detectors For machines charged with refrigerant at t...

Страница 8: ...it Options Installed Comments DATA INPUT COOLING CYCLE HEATING CYCLE Air Input Temperature Coil Water Output Temperature Water Input Temperature High Pressure Low Pressure ELECTRIC POWER CONSUMPTION C...

Страница 9: ...lic module with high pressure single pump Hydraulic module with high pressure twin pump Hydraulic module with eDrive high pressure single pump Hydraulic module with eDrive high pressure twin pump Bypa...

Страница 10: ...0D 185D Kw 90 5 105 6 120 4 104 7 121 0 136 5 159 3 181 4 Kw 91 2 103 4 118 1 106 3 121 1 135 8 157 2 174 5 3 Scroll 2 2 Scroll 2 2 Scroll 3 2 Scroll 2 1 2 3 m3 h 15 6 18 2 20 7 18 0 20 8 23 5 27 4 31...

Страница 11: ...ronic module Low pressure pump Type Stainless steel threaded centrifugal pumps High pressure pump Expansion vessel Type Fixed membrane expansion vessel Max pressure bar Volume dm3 Buffer tank Type Iso...

Страница 12: ...GAH070S GAH 080S Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h P...

Страница 13: ...D GAH 125D Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressur...

Страница 14: ...allation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA NOTE For GAC units consider 3 more of airflow Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressu...

Страница 15: ...3 3 6 5 6 5 6 5 kW 1 6 2 1 2 1 1 6 2 1 2 1 3 2 3 7 A 6 5 6 5 6 5 6 5 6 5 7 6 7 6 7 6 kW 9 9 9 9 9 12 12 12 A 13 13 13 13 13 17 3 17 3 17 3 kW 27 27 27 27 27 36 36 36 A 39 39 39 39 39 52 52 52 kW 36 36...

Страница 16: ...he installer Hydraulic connections Customer connection COMPONENTS STANDARD VERSION UNIT WITH WATER PUMP OPTION UNIT WITH WATER TANK OPTION Water filter additional option supplied loose Expansion vesse...

Страница 17: ...flow control Variable air flow control glycol Part load glycol Variable air flow control AMBIENT TEMPERATURE C LEAVING WATER TEMPERATURE C UNITS WITH LOW WATER TEMPERATURE KIT OPTION DIFFERENCE OF TE...

Страница 18: ...tion manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure kPa Pressure kPa Pressure kPa Pressure kPa...

Страница 19: ...al eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure KPa Pressure kPa Pressure kPa Pressure kPa Pressure...

Страница 20: ...185D Installation manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Water flow rate m3 h Water flow rate m...

Страница 21: ...G A C H 0 5 5 S 0 6 0 S G A C H 0 2 0 S 0 2 5 S G A C H 0 3 0 S 0 3 5 S G A C H 0 4 0 S 0 4 5 S 0 0 20 40 60 80 100 120 140 160 180 5 10 15 20 25 30 35 40 45 50 55 Installation manual eCOMFORT MIL150E...

Страница 22: ...GAH 020S 1 7 3 4 5 7 4 0 100 GAH 025S 2 1 4 2 7 0 4 0 100 GAH 030S 2 7 5 3 8 9 4 6 100 GAH 035S 3 1 6 3 10 4 4 6 100 GAH 040S 3 4 6 8 11 3 5 2 100 GAH 045S 3 9 7 7 12 8 5 2 100 GAH 055S 4 7 9 3 15 5...

Страница 23: ...GS COOLING ONLY UNITS 1 GENERAL CHARACTERISTICS CUSTOMER CONNECTIONS FILTER FILTER Electronic flow switch Electronic flow switch eDRIVE pump option eDRIVE pump water pump options eDRIVE pump option Fl...

Страница 24: ...flow switch Electronic flow switch eDRIVE pump option eDRIVE pump option Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK eDRIVE pump water pump opti...

Страница 25: ...onic flow switch eDRIVE pump option Flow switch Flow switch eDRIVE pump water pump options Desuperheater Desuperheater CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER Discharge Circuit 1 Disch...

Страница 26: ...ansducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid hea...

Страница 27: ...TICS 1 8 PIPING DRAWINGS HEAT PUMP UNITS Electronic flow switch Electronic flow switch Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK TANK eDRIVE pu...

Страница 28: ...w switch Electronic flow switch Flow switch Flow switch FILTER FILTER FILTER FILTER TANK TANK eDRIVE pump option eDRIVE pump water pump options CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNE...

Страница 29: ...arge Circuit 1 Discharge Circuit 1 Discharge Circuit 2 Discharge Circuit 2 FILTER FILTER FILTER FILTER CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS eDRIVE pump w...

Страница 30: ...ransducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid he...

Страница 31: ...AL CHARACTERISTICS 1 9 DIMENSIONS STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 3 meters 1 meter 1 meter 1 meter 3 meters 1 meter 1 meter 1 meter Hydraulic module with...

Страница 32: ...WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF Hydraulic module with single pump Water tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Controlle...

Страница 33: ...ulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts All dimensions in mm All dimensions in mm 3 meters 3 meters 1 m e...

Страница 34: ...HIPF All dimensions in mm All dimensions in mm Controller connection 29 Controller connection 29 3 meters 1 m eter 1 m eter 1 meter 1 meter 3 meters 1 m eter 1 m eter 1 meter 1 meter Victaulic or weld...

Страница 35: ...dimensions in mm 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Controller connection 29 Victaulic or welded connection Flange connection Flange connection Controller connection 29 Victaulic o...

Страница 36: ...ions in mm Hydraulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic...

Страница 37: ...ic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic or welded connect...

Страница 38: ...ion mounts Domestic hot water supply desuperheater 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters 1 5 meters 1 5 meters Victaulic or welded connection Victauli...

Страница 39: ...er tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Victaulic...

Страница 40: ...good working order If the unit is delivered with its operating charge of refrigerant that there has been no leakage use an electronic detector The equipment supplied corresponds to the order and matc...

Страница 41: ...t s delivery notice Any later complaint or claim made to the LENNOX Distribution Deparent for this type of anomaly cannot be considered under the Guarantee Sufficient space must be allowed to facilita...

Страница 42: ...pring Metallic structure Support Rubber mounting Flexible connection with loop Damping spring Metallic and concrete structure Support Rubber mounting Unit Unit 1 Mounting on a low sensibility zone 2 M...

Страница 43: ...35 124 143 1036 GAH070SM1M 94 86 81 86 82 92 88 107 715 106 93 87 104 90 100 93 100 773 149 128 110 149 117 139 128 147 1068 GAH080SM1M 102 93 87 93 89 99 95 115 773 114 100 94 112 96 108 100 107 831...

Страница 44: ...M 171 174 170 165 163 158 157 144 144 154 1600 GAH160DM1M 183 186 181 176 174 169 168 154 154 164 1709 GAH185DM1M 190 194 189 183 182 176 174 160 160 171 1780 1 2 3 4 5 6 7 8 9 10 GAC140DM1M 191 187 1...

Страница 45: ...units as shown will impact performance and reliability 3 meters 3 meters 3 meters 3 meters 3 meters 5 meters 5 meters 3 meters 1 m eter 1 m eter 1 m eter 1 m eter 1 m eter 1 5 m eters 1 5 m eters 1 m...

Страница 46: ...all the units as shown will impact performance and reliability STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5...

Страница 47: ...to cooling operation for a short period When the evaporation temperature starts to drop a defrost period sets in to provide sufficient heat transfer During defrosting the ice melts from the batteries...

Страница 48: ...Failure to follow this advice may result in damage to the installation Optionally an immersion heater can be supplied complete with safety thermostat and pressure switch fitted in the buffer tank of...

Страница 49: ...m 1 x 35 mm 3 x 70 mm 1 x 35 mm 3 x 120 mm 1 x 70 mm 140DM1M 3 x 50 mm 1 x 25 mm 3 x 95 mm 1 x 50 mm 3 x 70 mm 1 x 35 mm 3 x 150 mm 1 x 95 mm 160DM1M 3 x 70 mm 1 x 35 mm 3 x 95 mm 1 x 50 mm 3 x 95 mm...

Страница 50: ...from the HP LP ratio on the number of compressor running on the water flow and on the water inlet temperature The unit will always be driven by the air conditioning load In any case if there is no loa...

Страница 51: ...ponsible use of these equipment For this reason we invite you to use these machines in a responsible way with the environment combining the adequate comfort with a responsible consumption of the energ...

Страница 52: ...ding to the water evaporator set point 2238 2237 Outside air temperature corresponding to the water evaporator set point 2239 2238 Water temperature set point corresponding to the outside air temperat...

Страница 53: ...Evap 1 or 2 in case of double pump Check the flow switch status in the menu 2218 Check the electrical consumptions in case of variable pump in the pump technical service screen pressing PRG Check the...

Страница 54: ...nominal flow the difference between the inlet and water outlet temperature will vary slightly from 5 C as can be seen in the following table based on nominal flow rate T Water inlet temperature Water...

Страница 55: ...sion 30 mg l No fluoride ions 0 1 mg l No Fe2 and Fe3 ions with dissolved oxygen Dissolved iron 5 mg l with dissolved oxygen 5 mg l Over those values it means a corrosion of steel which may generate a...

Страница 56: ...ressor mountings FANS Check that fans turn freely and in the correct direction without excessive noises CONTROL Check Set Points and normal operation WATER If the installation contains anti freeze reg...

Страница 57: ...ondensors fans Check the rotation of the fan free rotation detection of vibrations or bearing noises Check for the Amps consumed on all three phases compare it with the nominal value given in the elec...

Страница 58: ...on components Check systematically all connections and fixings on the refrigeration circuit Check for oil traces eventually a leak test should be conduct ed Check operating pressures correspond to the...

Страница 59: ...x 15 C Check the circuit pressure Check casing and equipment corrosion To treat and neutralize eventuals rust spots Check the watertightness of the unit and it s accessories Verify the gaskets if crac...

Страница 60: ...by a special resin encapsulated in a heats hrinkable sheath This sleeve must be regularly visually inspected during unit cleaning operations to detect a possible prema ture deterioration Specific main...

Страница 61: ...brush Feel free to add some polyurethane sealant to ensure complete coverage of the area 4 3 2 Plate heat exchanger condensers Use a non corrosive solvent to remove scale deposits The equipment to be...

Страница 62: ...at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM PUMP If the compressor runs in vacuum it will fail Charge the unit with refrigerant according to the data on the Rating Plate for the unit and c...

Страница 63: ...t the motor cool Connect properly Check operation The compressor stops when the high pressure switch is cut off Condenser coil blocked Unit operating outside of limiting Abnormal operation of the fans...

Страница 64: ...t liquid gas could be thrown out of the unit Provide anti frost protection ei Water treated with Glycol or trace heaters along the pipe work Indications in the technical IOM supplied with the unit 5A...

Страница 65: ...Leaks Authorized oils Refer to the compressor nameplate or the documentation Indication on the compres sor nameplate or the man ufacturer documentation 13A Working on a part under pressure Risk of ex...

Страница 66: ...64 Installation manual eCOMFORT MIL150E 0916 05 2017 NOTES...

Страница 67: ......

Страница 68: ...ENNOX DISTRIBUTION 33 4 72 23 20 20 www lennoxemea com MIL150E 0916 05 2017 Due to LENNOX EMEA ongoing commitment to quality the specifications ratings and dimensions are subject to change without not...

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