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Installation manual /

eCOMFORT-MIL150E-0916 / 05/2017

PREFACE

Please read this operating manual prior to commissioning 
the eComfort chiller. Familiarize yourself with the operation 
and control of the eComfort chiller and closely follow the 
instructions.

We would like to stress the importance of training with respect to 
the correct handling of the chiller. Please consult Lennox on the 
options available in this 

fi

 eld.

It is important that this manual be stored in a permanent location 
in the vicinity of the eComfort chiller.

For the sake of clarity, important items in this manual are shown 
as follows:

Text 

Important general instructions

Danger of damage to the chiller

This manual contains important instructions regarding the 
commissioning of the eComfort chiller. It also includes important 
instructions to prevent personal injury and damage to the 
machine during operation. Furthermore, in order to promote 
fault-free operation of the chiller, maintenance information has 
been included.

Please do not hesitate to contact one of our employees should 
you require further information on speci

fi

 c chiller subjects.

Order related documentation will be forwarded under separate 
cover. This documentation consists of:

- EU declaration
- Operating manual for control system
- Installation Operating manual
- Wiring diagram
- Unit detail are given on unit nameplate

FOR NETHERLANDS: the STEK logbook, including the required 
certi

fi

 cates will be handed over by the installation technician or left 

with the machine following commissioning by Lennox. The data 
published in this manual is based on the most recent information 
available. It is supplied conditional to later modi

fi

 cations.  We 

reserve the right to modify the construction and/or design of 
our eComfort chillers, at any time, without prior noti

fi

 cation  or 

obligation to adapt previous supplies accordingly.

Any work on the Chiller should be carried out by trained and 
licensed competent technician.
The following risks are present on the unit:

- risk of electrical shock.
- risk of injury from rotating parts.
-  risk of injury from sharp edges and heavy weight.
- risk of injury from high pressure gas.
-  risk of injury from high and low temperatures components.

Our company’s products comply with European 
standards.

The manufacturing of eComfort units answers to 

ISO9001 control quality system and to ISO14001.

All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain the 
property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties without the 
prior written agreement of Lennox.
The speci

fi

 cations and technical characteristics in this booklet are given for information purposes. The manufacturer reserves the right to modify them 

without prior notice or obligation to modify in a similar manner, the equipments previously supplied.

LENNOX REFAC, SA, in its commient to preserve the environment, has an Environmental Management System based on ISO 14001, through which 
all environmental aspects generated during its activity are managed and continuously improved, taking into account the life cycle of the products we 
manufacture and market.
For this reason, you: customer, user and / or maintainer of the equipment, are invited to join our commient to conserve our environment, and follow the 
indications that we expose throughout this manual.

Original version is the English one. Other versions are translations

Units are certi

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 cated by EUROVENT

Содержание GAH 020S

Страница 1: ...www lennoxemea com eCOMFORT 20 190 kW AIR COOLED LIQUID CHILLER HEATPUMP INSTALLATION OPERATING AND MAINTENANCE MIL150E 0916 05 2017...

Страница 2: ......

Страница 3: ...aulic system data Pressure drop in the water system Water flow Piping drawings Dimensions INSTALLATION Transport Handling Site and shipping guidance Unit lifting Antivibration mounting Weight distribu...

Страница 4: ...ons We reserve the right to modify the construction and or design of our eComfort chillers at any time without prior notification or obligation to adapt previous supplies accordingly Any work on the C...

Страница 5: ...ked to take appropriated actions This applies to all machine installed with nominal amps below 75A The short circuit rate Rsce 33 is defined in the EN61000 3 12 standard relative to the harmonics read...

Страница 6: ...efined in EU Regulation No 517 2014 on fluorinated greenhouse gases EC 1005 2009 on substances that deplete the ozone layer Non compliance with these requirements is an offence and liable of financial...

Страница 7: ...le to carry out hydrostatic tests on all our units so leak tests are carried out as a compensatory measure The entire circuit is checked using leak detectors For machines charged with refrigerant at t...

Страница 8: ...it Options Installed Comments DATA INPUT COOLING CYCLE HEATING CYCLE Air Input Temperature Coil Water Output Temperature Water Input Temperature High Pressure Low Pressure ELECTRIC POWER CONSUMPTION C...

Страница 9: ...lic module with high pressure single pump Hydraulic module with high pressure twin pump Hydraulic module with eDrive high pressure single pump Hydraulic module with eDrive high pressure twin pump Bypa...

Страница 10: ...0D 185D Kw 90 5 105 6 120 4 104 7 121 0 136 5 159 3 181 4 Kw 91 2 103 4 118 1 106 3 121 1 135 8 157 2 174 5 3 Scroll 2 2 Scroll 2 2 Scroll 3 2 Scroll 2 1 2 3 m3 h 15 6 18 2 20 7 18 0 20 8 23 5 27 4 31...

Страница 11: ...ronic module Low pressure pump Type Stainless steel threaded centrifugal pumps High pressure pump Expansion vessel Type Fixed membrane expansion vessel Max pressure bar Volume dm3 Buffer tank Type Iso...

Страница 12: ...GAH070S GAH 080S Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h P...

Страница 13: ...D GAH 125D Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressur...

Страница 14: ...allation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA NOTE For GAC units consider 3 more of airflow Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressu...

Страница 15: ...3 3 6 5 6 5 6 5 kW 1 6 2 1 2 1 1 6 2 1 2 1 3 2 3 7 A 6 5 6 5 6 5 6 5 6 5 7 6 7 6 7 6 kW 9 9 9 9 9 12 12 12 A 13 13 13 13 13 17 3 17 3 17 3 kW 27 27 27 27 27 36 36 36 A 39 39 39 39 39 52 52 52 kW 36 36...

Страница 16: ...he installer Hydraulic connections Customer connection COMPONENTS STANDARD VERSION UNIT WITH WATER PUMP OPTION UNIT WITH WATER TANK OPTION Water filter additional option supplied loose Expansion vesse...

Страница 17: ...flow control Variable air flow control glycol Part load glycol Variable air flow control AMBIENT TEMPERATURE C LEAVING WATER TEMPERATURE C UNITS WITH LOW WATER TEMPERATURE KIT OPTION DIFFERENCE OF TE...

Страница 18: ...tion manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure kPa Pressure kPa Pressure kPa Pressure kPa...

Страница 19: ...al eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure KPa Pressure kPa Pressure kPa Pressure kPa Pressure...

Страница 20: ...185D Installation manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Water flow rate m3 h Water flow rate m...

Страница 21: ...G A C H 0 5 5 S 0 6 0 S G A C H 0 2 0 S 0 2 5 S G A C H 0 3 0 S 0 3 5 S G A C H 0 4 0 S 0 4 5 S 0 0 20 40 60 80 100 120 140 160 180 5 10 15 20 25 30 35 40 45 50 55 Installation manual eCOMFORT MIL150E...

Страница 22: ...GAH 020S 1 7 3 4 5 7 4 0 100 GAH 025S 2 1 4 2 7 0 4 0 100 GAH 030S 2 7 5 3 8 9 4 6 100 GAH 035S 3 1 6 3 10 4 4 6 100 GAH 040S 3 4 6 8 11 3 5 2 100 GAH 045S 3 9 7 7 12 8 5 2 100 GAH 055S 4 7 9 3 15 5...

Страница 23: ...GS COOLING ONLY UNITS 1 GENERAL CHARACTERISTICS CUSTOMER CONNECTIONS FILTER FILTER Electronic flow switch Electronic flow switch eDRIVE pump option eDRIVE pump water pump options eDRIVE pump option Fl...

Страница 24: ...flow switch Electronic flow switch eDRIVE pump option eDRIVE pump option Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK eDRIVE pump water pump opti...

Страница 25: ...onic flow switch eDRIVE pump option Flow switch Flow switch eDRIVE pump water pump options Desuperheater Desuperheater CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER Discharge Circuit 1 Disch...

Страница 26: ...ansducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid hea...

Страница 27: ...TICS 1 8 PIPING DRAWINGS HEAT PUMP UNITS Electronic flow switch Electronic flow switch Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK TANK eDRIVE pu...

Страница 28: ...w switch Electronic flow switch Flow switch Flow switch FILTER FILTER FILTER FILTER TANK TANK eDRIVE pump option eDRIVE pump water pump options CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNE...

Страница 29: ...arge Circuit 1 Discharge Circuit 1 Discharge Circuit 2 Discharge Circuit 2 FILTER FILTER FILTER FILTER CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS eDRIVE pump w...

Страница 30: ...ransducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid he...

Страница 31: ...AL CHARACTERISTICS 1 9 DIMENSIONS STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 3 meters 1 meter 1 meter 1 meter 3 meters 1 meter 1 meter 1 meter Hydraulic module with...

Страница 32: ...WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF Hydraulic module with single pump Water tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Controlle...

Страница 33: ...ulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts All dimensions in mm All dimensions in mm 3 meters 3 meters 1 m e...

Страница 34: ...HIPF All dimensions in mm All dimensions in mm Controller connection 29 Controller connection 29 3 meters 1 m eter 1 m eter 1 meter 1 meter 3 meters 1 m eter 1 m eter 1 meter 1 meter Victaulic or weld...

Страница 35: ...dimensions in mm 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Controller connection 29 Victaulic or welded connection Flange connection Flange connection Controller connection 29 Victaulic o...

Страница 36: ...ions in mm Hydraulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic...

Страница 37: ...ic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic or welded connect...

Страница 38: ...ion mounts Domestic hot water supply desuperheater 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters 1 5 meters 1 5 meters Victaulic or welded connection Victauli...

Страница 39: ...er tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Victaulic...

Страница 40: ...good working order If the unit is delivered with its operating charge of refrigerant that there has been no leakage use an electronic detector The equipment supplied corresponds to the order and matc...

Страница 41: ...t s delivery notice Any later complaint or claim made to the LENNOX Distribution Deparent for this type of anomaly cannot be considered under the Guarantee Sufficient space must be allowed to facilita...

Страница 42: ...pring Metallic structure Support Rubber mounting Flexible connection with loop Damping spring Metallic and concrete structure Support Rubber mounting Unit Unit 1 Mounting on a low sensibility zone 2 M...

Страница 43: ...35 124 143 1036 GAH070SM1M 94 86 81 86 82 92 88 107 715 106 93 87 104 90 100 93 100 773 149 128 110 149 117 139 128 147 1068 GAH080SM1M 102 93 87 93 89 99 95 115 773 114 100 94 112 96 108 100 107 831...

Страница 44: ...M 171 174 170 165 163 158 157 144 144 154 1600 GAH160DM1M 183 186 181 176 174 169 168 154 154 164 1709 GAH185DM1M 190 194 189 183 182 176 174 160 160 171 1780 1 2 3 4 5 6 7 8 9 10 GAC140DM1M 191 187 1...

Страница 45: ...units as shown will impact performance and reliability 3 meters 3 meters 3 meters 3 meters 3 meters 5 meters 5 meters 3 meters 1 m eter 1 m eter 1 m eter 1 m eter 1 m eter 1 5 m eters 1 5 m eters 1 m...

Страница 46: ...all the units as shown will impact performance and reliability STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5...

Страница 47: ...to cooling operation for a short period When the evaporation temperature starts to drop a defrost period sets in to provide sufficient heat transfer During defrosting the ice melts from the batteries...

Страница 48: ...Failure to follow this advice may result in damage to the installation Optionally an immersion heater can be supplied complete with safety thermostat and pressure switch fitted in the buffer tank of...

Страница 49: ...m 1 x 35 mm 3 x 70 mm 1 x 35 mm 3 x 120 mm 1 x 70 mm 140DM1M 3 x 50 mm 1 x 25 mm 3 x 95 mm 1 x 50 mm 3 x 70 mm 1 x 35 mm 3 x 150 mm 1 x 95 mm 160DM1M 3 x 70 mm 1 x 35 mm 3 x 95 mm 1 x 50 mm 3 x 95 mm...

Страница 50: ...from the HP LP ratio on the number of compressor running on the water flow and on the water inlet temperature The unit will always be driven by the air conditioning load In any case if there is no loa...

Страница 51: ...ponsible use of these equipment For this reason we invite you to use these machines in a responsible way with the environment combining the adequate comfort with a responsible consumption of the energ...

Страница 52: ...ding to the water evaporator set point 2238 2237 Outside air temperature corresponding to the water evaporator set point 2239 2238 Water temperature set point corresponding to the outside air temperat...

Страница 53: ...Evap 1 or 2 in case of double pump Check the flow switch status in the menu 2218 Check the electrical consumptions in case of variable pump in the pump technical service screen pressing PRG Check the...

Страница 54: ...nominal flow the difference between the inlet and water outlet temperature will vary slightly from 5 C as can be seen in the following table based on nominal flow rate T Water inlet temperature Water...

Страница 55: ...sion 30 mg l No fluoride ions 0 1 mg l No Fe2 and Fe3 ions with dissolved oxygen Dissolved iron 5 mg l with dissolved oxygen 5 mg l Over those values it means a corrosion of steel which may generate a...

Страница 56: ...ressor mountings FANS Check that fans turn freely and in the correct direction without excessive noises CONTROL Check Set Points and normal operation WATER If the installation contains anti freeze reg...

Страница 57: ...ondensors fans Check the rotation of the fan free rotation detection of vibrations or bearing noises Check for the Amps consumed on all three phases compare it with the nominal value given in the elec...

Страница 58: ...on components Check systematically all connections and fixings on the refrigeration circuit Check for oil traces eventually a leak test should be conduct ed Check operating pressures correspond to the...

Страница 59: ...x 15 C Check the circuit pressure Check casing and equipment corrosion To treat and neutralize eventuals rust spots Check the watertightness of the unit and it s accessories Verify the gaskets if crac...

Страница 60: ...by a special resin encapsulated in a heats hrinkable sheath This sleeve must be regularly visually inspected during unit cleaning operations to detect a possible prema ture deterioration Specific main...

Страница 61: ...brush Feel free to add some polyurethane sealant to ensure complete coverage of the area 4 3 2 Plate heat exchanger condensers Use a non corrosive solvent to remove scale deposits The equipment to be...

Страница 62: ...at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM PUMP If the compressor runs in vacuum it will fail Charge the unit with refrigerant according to the data on the Rating Plate for the unit and c...

Страница 63: ...t the motor cool Connect properly Check operation The compressor stops when the high pressure switch is cut off Condenser coil blocked Unit operating outside of limiting Abnormal operation of the fans...

Страница 64: ...t liquid gas could be thrown out of the unit Provide anti frost protection ei Water treated with Glycol or trace heaters along the pipe work Indications in the technical IOM supplied with the unit 5A...

Страница 65: ...Leaks Authorized oils Refer to the compressor nameplate or the documentation Indication on the compres sor nameplate or the man ufacturer documentation 13A Working on a part under pressure Risk of ex...

Страница 66: ...64 Installation manual eCOMFORT MIL150E 0916 05 2017 NOTES...

Страница 67: ......

Страница 68: ...ENNOX DISTRIBUTION 33 4 72 23 20 20 www lennoxemea com MIL150E 0916 05 2017 Due to LENNOX EMEA ongoing commitment to quality the specifications ratings and dimensions are subject to change without not...

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