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• 45 •

Installation manual /

eCOMFORT-MIL150E-0916 / 05/2017

Air outlet

Air outlet duct

Unit

Air inlet duct

Air inlet

WARNING
If the unit is exposed for long periods to installation conditions below 0ºC the water from defrost can freeze in the 
base of the unit. This prevents drainage. Ice build up can occur preventing correct operation. For these conditions 
contact customer service team.

6. The heat exchanger water 

fl

 ow during cooling must be the same as during heating.

7. The use of a water 

fi

 lter in the water circuit upstream of the heat exchanger is mandatory. These 

fi

 lters must remove all 

particles with a diameter greater than 1 mm, and must be positioned within 1 meter of the inlet of the exchanger. They may 
be supplied as an option by the manufacturer.

8. Use water treating if necessary.
9. Location inside:

2.- INSTALLATION

2.7.- UNIT INSTALLATION

1.  The eComfort units could be installed outside or inside.
2.  See the minimum clearance diagrams for access - air supply to the batteries in the heating section of the unit (

see page 25

).

3.  Assemble the unit on a resistant base, preferably concrete. To prevent vibrations, the concrete base should not come into 

contact with the building’s foundations.

4.  It is advisable to assemble the unit on shock absorbers (antivibration mountings).
5.  During heating mode (heating pump coolers) ice forms in the coils. The defrost process is activated during heating mode in heat 

pump units, when the outside temperature is low and the outdoor coil could become frozen.

  To melt the ice, the defrost function will switch the unit to cooling operation for a short period. When the evaporation temperature 

starts to drop, a defrost period sets in to provide suf

fi

 cient heat transfer. During defrosting, the ice melts from the batteries. As a 

result, the ice contains water which must be removed.

LACK OF FILTER AT THE INLET OF A PLATE HEAT EXCHANGER WILL MAKE WARRANTY VOID.

I

t is important to follow non exhaustive recommendations hereunder:

• 

The water pipes must not transmit any radial or axial force to the heat exchangers nor any vibration. (Use 

fl

 exible connec-

tions to reduce the transmission of vibrations.)

• 

Manual or automatic air bleeders must be installed at all high points in the circuit(s).

• 

Drain connections must be installed at all low points to allow the whole circuit to be drained.

• 

An expansion device must be installed to maintain pressure in the circuit(s) as well as a safety device

• 

Comply with the water inlet and outlet connections shown on the unit.

• 

Install thermometers in both the entering and leaving water connections.

• 

Install stop valves, close to the entering and leaving water connections.

• 

After testing for leaks, insulate all pipe work, to reduce thermal leaks and to prevent condensation.

• 

If the external water pipes are in an area, where the ambient temperature is likely to fall below 0°C, insulate the piping and 
add an electric heater. As an option, the internal unit piping is protected.

• 

Ensure full earthling continuity

• 

Connection pipes must under no circumstances generate strain on the piping system of our units. To do this, appropriate 
means of support and fastening must be used. 

• 

 Respect a suf

fi

 cient number of supports for the piping according to their size and weight under operating conditions and to 

design the piping to avoid a water hammer phenomenon

Содержание GAH 020S

Страница 1: ...www lennoxemea com eCOMFORT 20 190 kW AIR COOLED LIQUID CHILLER HEATPUMP INSTALLATION OPERATING AND MAINTENANCE MIL150E 0916 05 2017...

Страница 2: ......

Страница 3: ...aulic system data Pressure drop in the water system Water flow Piping drawings Dimensions INSTALLATION Transport Handling Site and shipping guidance Unit lifting Antivibration mounting Weight distribu...

Страница 4: ...ons We reserve the right to modify the construction and or design of our eComfort chillers at any time without prior notification or obligation to adapt previous supplies accordingly Any work on the C...

Страница 5: ...ked to take appropriated actions This applies to all machine installed with nominal amps below 75A The short circuit rate Rsce 33 is defined in the EN61000 3 12 standard relative to the harmonics read...

Страница 6: ...efined in EU Regulation No 517 2014 on fluorinated greenhouse gases EC 1005 2009 on substances that deplete the ozone layer Non compliance with these requirements is an offence and liable of financial...

Страница 7: ...le to carry out hydrostatic tests on all our units so leak tests are carried out as a compensatory measure The entire circuit is checked using leak detectors For machines charged with refrigerant at t...

Страница 8: ...it Options Installed Comments DATA INPUT COOLING CYCLE HEATING CYCLE Air Input Temperature Coil Water Output Temperature Water Input Temperature High Pressure Low Pressure ELECTRIC POWER CONSUMPTION C...

Страница 9: ...lic module with high pressure single pump Hydraulic module with high pressure twin pump Hydraulic module with eDrive high pressure single pump Hydraulic module with eDrive high pressure twin pump Bypa...

Страница 10: ...0D 185D Kw 90 5 105 6 120 4 104 7 121 0 136 5 159 3 181 4 Kw 91 2 103 4 118 1 106 3 121 1 135 8 157 2 174 5 3 Scroll 2 2 Scroll 2 2 Scroll 3 2 Scroll 2 1 2 3 m3 h 15 6 18 2 20 7 18 0 20 8 23 5 27 4 31...

Страница 11: ...ronic module Low pressure pump Type Stainless steel threaded centrifugal pumps High pressure pump Expansion vessel Type Fixed membrane expansion vessel Max pressure bar Volume dm3 Buffer tank Type Iso...

Страница 12: ...GAH070S GAH 080S Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h P...

Страница 13: ...D GAH 125D Installation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressur...

Страница 14: ...allation manual eCOMFORT MIL150E 0916 05 2017 1 1 TECHNICAL DATA 1 GENERAL CHARACTERISTICS FAN DATA NOTE For GAC units consider 3 more of airflow Airflow rate m3 h Pressure Pa Airflow rate m3 h Pressu...

Страница 15: ...3 3 6 5 6 5 6 5 kW 1 6 2 1 2 1 1 6 2 1 2 1 3 2 3 7 A 6 5 6 5 6 5 6 5 6 5 7 6 7 6 7 6 kW 9 9 9 9 9 12 12 12 A 13 13 13 13 13 17 3 17 3 17 3 kW 27 27 27 27 27 36 36 36 A 39 39 39 39 39 52 52 52 kW 36 36...

Страница 16: ...he installer Hydraulic connections Customer connection COMPONENTS STANDARD VERSION UNIT WITH WATER PUMP OPTION UNIT WITH WATER TANK OPTION Water filter additional option supplied loose Expansion vesse...

Страница 17: ...flow control Variable air flow control glycol Part load glycol Variable air flow control AMBIENT TEMPERATURE C LEAVING WATER TEMPERATURE C UNITS WITH LOW WATER TEMPERATURE KIT OPTION DIFFERENCE OF TE...

Страница 18: ...tion manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure kPa Pressure kPa Pressure kPa Pressure kPa...

Страница 19: ...al eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Pressure KPa Pressure kPa Pressure kPa Pressure kPa Pressure...

Страница 20: ...185D Installation manual eCOMFORT MIL150E 0916 05 2017 1 GENERAL CHARACTERISTICS 1 5 HYDRAULIC SYSTEM DATA WATER FLOW AND AVAILABLE STATIC PRESSURE OF WATER PUMP Water flow rate m3 h Water flow rate m...

Страница 21: ...G A C H 0 5 5 S 0 6 0 S G A C H 0 2 0 S 0 2 5 S G A C H 0 3 0 S 0 3 5 S G A C H 0 4 0 S 0 4 5 S 0 0 20 40 60 80 100 120 140 160 180 5 10 15 20 25 30 35 40 45 50 55 Installation manual eCOMFORT MIL150E...

Страница 22: ...GAH 020S 1 7 3 4 5 7 4 0 100 GAH 025S 2 1 4 2 7 0 4 0 100 GAH 030S 2 7 5 3 8 9 4 6 100 GAH 035S 3 1 6 3 10 4 4 6 100 GAH 040S 3 4 6 8 11 3 5 2 100 GAH 045S 3 9 7 7 12 8 5 2 100 GAH 055S 4 7 9 3 15 5...

Страница 23: ...GS COOLING ONLY UNITS 1 GENERAL CHARACTERISTICS CUSTOMER CONNECTIONS FILTER FILTER Electronic flow switch Electronic flow switch eDRIVE pump option eDRIVE pump water pump options eDRIVE pump option Fl...

Страница 24: ...flow switch Electronic flow switch eDRIVE pump option eDRIVE pump option Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK eDRIVE pump water pump opti...

Страница 25: ...onic flow switch eDRIVE pump option Flow switch Flow switch eDRIVE pump water pump options Desuperheater Desuperheater CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER Discharge Circuit 1 Disch...

Страница 26: ...ansducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid hea...

Страница 27: ...TICS 1 8 PIPING DRAWINGS HEAT PUMP UNITS Electronic flow switch Electronic flow switch Flow switch Flow switch CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS FILTER FILTER FILTER FILTER TANK TANK eDRIVE pu...

Страница 28: ...w switch Electronic flow switch Flow switch Flow switch FILTER FILTER FILTER FILTER TANK TANK eDRIVE pump option eDRIVE pump water pump options CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNE...

Страница 29: ...arge Circuit 1 Discharge Circuit 1 Discharge Circuit 2 Discharge Circuit 2 FILTER FILTER FILTER FILTER CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS eDRIVE pump w...

Страница 30: ...ransducer 2 Liquid receiver Inlet water pressure Fan Outlet water pressure Scroll compressor Water flow switch Water Pump Electronic water flow switch Partial Heat Recovery Condenser Suction liquid he...

Страница 31: ...AL CHARACTERISTICS 1 9 DIMENSIONS STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 3 meters 1 meter 1 meter 1 meter 3 meters 1 meter 1 meter 1 meter Hydraulic module with...

Страница 32: ...WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF Hydraulic module with single pump Water tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Controlle...

Страница 33: ...ulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts All dimensions in mm All dimensions in mm 3 meters 3 meters 1 m e...

Страница 34: ...HIPF All dimensions in mm All dimensions in mm Controller connection 29 Controller connection 29 3 meters 1 m eter 1 m eter 1 meter 1 meter 3 meters 1 m eter 1 m eter 1 meter 1 meter Victaulic or weld...

Страница 35: ...dimensions in mm 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Controller connection 29 Victaulic or welded connection Flange connection Flange connection Controller connection 29 Victaulic o...

Страница 36: ...ions in mm Hydraulic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic...

Страница 37: ...ic module with single pump Flange connection Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater Victaulic or welded connect...

Страница 38: ...ion mounts Domestic hot water supply desuperheater 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters 1 5 meters 1 5 meters Victaulic or welded connection Victauli...

Страница 39: ...er tank Hydraulic module with twin pum Water filter supplied loose Rubber anti vibration mounts Domestic hot water supply desuperheater 5 meters 1 5 m eters 1 5 m eters 1 5 meters 1 5 meters Victaulic...

Страница 40: ...good working order If the unit is delivered with its operating charge of refrigerant that there has been no leakage use an electronic detector The equipment supplied corresponds to the order and matc...

Страница 41: ...t s delivery notice Any later complaint or claim made to the LENNOX Distribution Deparent for this type of anomaly cannot be considered under the Guarantee Sufficient space must be allowed to facilita...

Страница 42: ...pring Metallic structure Support Rubber mounting Flexible connection with loop Damping spring Metallic and concrete structure Support Rubber mounting Unit Unit 1 Mounting on a low sensibility zone 2 M...

Страница 43: ...35 124 143 1036 GAH070SM1M 94 86 81 86 82 92 88 107 715 106 93 87 104 90 100 93 100 773 149 128 110 149 117 139 128 147 1068 GAH080SM1M 102 93 87 93 89 99 95 115 773 114 100 94 112 96 108 100 107 831...

Страница 44: ...M 171 174 170 165 163 158 157 144 144 154 1600 GAH160DM1M 183 186 181 176 174 169 168 154 154 164 1709 GAH185DM1M 190 194 189 183 182 176 174 160 160 171 1780 1 2 3 4 5 6 7 8 9 10 GAC140DM1M 191 187 1...

Страница 45: ...units as shown will impact performance and reliability 3 meters 3 meters 3 meters 3 meters 3 meters 5 meters 5 meters 3 meters 1 m eter 1 m eter 1 m eter 1 m eter 1 m eter 1 5 m eters 1 5 m eters 1 m...

Страница 46: ...all the units as shown will impact performance and reliability STANDARD VERSION UNIT WITH STANDARD EC FANS SEAS OR HIGH PRESSURE EC FANS HIPF 5 meters 5 meters 1 5 m eters 1 5 m eters 1 5 m eters 1 5...

Страница 47: ...to cooling operation for a short period When the evaporation temperature starts to drop a defrost period sets in to provide sufficient heat transfer During defrosting the ice melts from the batteries...

Страница 48: ...Failure to follow this advice may result in damage to the installation Optionally an immersion heater can be supplied complete with safety thermostat and pressure switch fitted in the buffer tank of...

Страница 49: ...m 1 x 35 mm 3 x 70 mm 1 x 35 mm 3 x 120 mm 1 x 70 mm 140DM1M 3 x 50 mm 1 x 25 mm 3 x 95 mm 1 x 50 mm 3 x 70 mm 1 x 35 mm 3 x 150 mm 1 x 95 mm 160DM1M 3 x 70 mm 1 x 35 mm 3 x 95 mm 1 x 50 mm 3 x 95 mm...

Страница 50: ...from the HP LP ratio on the number of compressor running on the water flow and on the water inlet temperature The unit will always be driven by the air conditioning load In any case if there is no loa...

Страница 51: ...ponsible use of these equipment For this reason we invite you to use these machines in a responsible way with the environment combining the adequate comfort with a responsible consumption of the energ...

Страница 52: ...ding to the water evaporator set point 2238 2237 Outside air temperature corresponding to the water evaporator set point 2239 2238 Water temperature set point corresponding to the outside air temperat...

Страница 53: ...Evap 1 or 2 in case of double pump Check the flow switch status in the menu 2218 Check the electrical consumptions in case of variable pump in the pump technical service screen pressing PRG Check the...

Страница 54: ...nominal flow the difference between the inlet and water outlet temperature will vary slightly from 5 C as can be seen in the following table based on nominal flow rate T Water inlet temperature Water...

Страница 55: ...sion 30 mg l No fluoride ions 0 1 mg l No Fe2 and Fe3 ions with dissolved oxygen Dissolved iron 5 mg l with dissolved oxygen 5 mg l Over those values it means a corrosion of steel which may generate a...

Страница 56: ...ressor mountings FANS Check that fans turn freely and in the correct direction without excessive noises CONTROL Check Set Points and normal operation WATER If the installation contains anti freeze reg...

Страница 57: ...ondensors fans Check the rotation of the fan free rotation detection of vibrations or bearing noises Check for the Amps consumed on all three phases compare it with the nominal value given in the elec...

Страница 58: ...on components Check systematically all connections and fixings on the refrigeration circuit Check for oil traces eventually a leak test should be conduct ed Check operating pressures correspond to the...

Страница 59: ...x 15 C Check the circuit pressure Check casing and equipment corrosion To treat and neutralize eventuals rust spots Check the watertightness of the unit and it s accessories Verify the gaskets if crac...

Страница 60: ...by a special resin encapsulated in a heats hrinkable sheath This sleeve must be regularly visually inspected during unit cleaning operations to detect a possible prema ture deterioration Specific main...

Страница 61: ...brush Feel free to add some polyurethane sealant to ensure complete coverage of the area 4 3 2 Plate heat exchanger condensers Use a non corrosive solvent to remove scale deposits The equipment to be...

Страница 62: ...at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM PUMP If the compressor runs in vacuum it will fail Charge the unit with refrigerant according to the data on the Rating Plate for the unit and c...

Страница 63: ...t the motor cool Connect properly Check operation The compressor stops when the high pressure switch is cut off Condenser coil blocked Unit operating outside of limiting Abnormal operation of the fans...

Страница 64: ...t liquid gas could be thrown out of the unit Provide anti frost protection ei Water treated with Glycol or trace heaters along the pipe work Indications in the technical IOM supplied with the unit 5A...

Страница 65: ...Leaks Authorized oils Refer to the compressor nameplate or the documentation Indication on the compres sor nameplate or the man ufacturer documentation 13A Working on a part under pressure Risk of ex...

Страница 66: ...64 Installation manual eCOMFORT MIL150E 0916 05 2017 NOTES...

Страница 67: ......

Страница 68: ...ENNOX DISTRIBUTION 33 4 72 23 20 20 www lennoxemea com MIL150E 0916 05 2017 Due to LENNOX EMEA ongoing commitment to quality the specifications ratings and dimensions are subject to change without not...

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