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Page 19

Unit Adjustments

HIGH LIMIT AND CAPILLARY TUBE LIMIT

The high limit and manuallyĆreset capillary tube limit are

both located on the heating compartment vestibule panel.

Both limits are factory set and do not require field adjustĆ

ment.
When there is inadequate supply air (a high supply air

temperature), the high limit shuts off the gas supply to

the burners, turns the combustion air blower 

OFF

, and

keeps the air circulating blower 

ON

 until the limit resets

itself. While the limit is open, the control board displays

DIAG.1 - FLASHING; DIAG.2 Ć ON.

 If the limit trips 5

times in succession, a 60 minute Watchguard" occurs.

After 60 minutes, the control board automatically resets

itself. (The control board can also be reset by switching

the  thermostat  from 

HEAT 

to 

OFF 

and  then  back  to

HEAT 

again.)

When there is inadequate supply air (a high supply air

temperature),  the  manuallyĆreset  capillary  tube  limit

shuts off the gas supply to the burners and turns both the

combustion air blower and the air circulating blower 

OFF.

(The air circulating blower turns off only after its preset

delayĆoff time expires). While the limit is open, the control

board then displays 

DIAG.1 - ON; DIAG.2 Ć FLASHING

.

To reset the limit, allow the furnace to cool, and then push

the switch on the limit's face inward.

If either limit trips, check for clogged filters or blocked supĆ

ply/return air grilles.

COMBUSTION AIR PRESSURE SWITCH

The  combustion  air  pressure  switch  is  located  on  the

heating compartment vestibule panel. This switch checks

for proper combustion air fan operation before allowing

ignition trial. The switch is factoryĆset and requires no field

adjustment.

FAN CONTROL

The fan control is part of the control board located on the
heating compartment vestibule panel. The preset fan on
delay time of 45 seconds is not adjustable. The fan off
delay time is factory adjusted at

 

120 seconds and can be

adjusted by moving the jumper on the integrated control
board. See figure 24 for settings.

120

180

90

60

To adjust fan-off timings:

Remove jumper and select one of the

other pin combinations to achieve the

desired time.

TIMING

JUMPER

TIMING PINS

(seconds)

FAN-OFF TIME ADJUSTMENT

FIGURE 24

GAS FLOW

To check for proper gas flow to combustion chamber, deterĆ

mine heat (kW) input from the unit rating plate. Divide this

input rating (MJ/hr) by the calorific value per unit volume

(MJ/m

3

) of the gas being used. Result is the volume of gas

required per hour. Determine the flow of gas through gas

meter for two minutes and multiply by 30 to get the hourly

flow of gas.

GAS PRESSURE

 1 - Check the gas line pressure with unit firing at maximum

rate. See technical data table on page 22 for minimum

and maximum allowable pressure.

 2 - After  line  pressure  has  been  checked  and  adĆ

justed, check manifold pressure. Manifold pressurĆ

es are given in technical data table on page 22. See

figure 23 for gas pressure adjustment screw location.

TEMPERATURE RISE

Check the temperature rise and, if necessary, adjust fan

speed  to  maintain  the  temperature  rise  within  range

shown on the unit rating plate.
If outdoor air is added to the recirculating room air, the

mixed air temperature at the heat exchanger should not

be lower than 15.5

°

C for extended periods of time.

THERMOSTAT HEAT ANTICIPATION

Set thermostat heat anticipation to: 

0.80 amps

S.I.T. gas valve

ELECTRICAL

 1 - Check all wiring for loose connections.
 2 - Check for correct voltage at the furnace (furnace opĆ

erating).

 3 - Check amp-draw on fan motor.

Motor Nameplate__________Actual__________

FAN SPEEDS

Note - CFM readings are taken external to unit with a dry
evaporator coil and without accessories.

 1 - Turn off electrical power to furnace.

 2 - Remove unit access panel.

 3 - Disconnect  existing  speed  tap  at  control  board

speed terminal.

NOTE - TERMINATION OF ANY UNUSED MOTOR
LEADS MUST BE INSULATED.

 4 - Refer to fan speed selection chart on unit wiring diaĆ

gram for desired heating or cooling speed.

 5 - Connect selected speed tap at control board speed

terminal.

 6 - Resecure blower access panel.

 7 - Turn on electrical power to furnace.

FLUE AND CHIMNEY

 1 - Check  flue  pipe,  chimney  and  all  connections  for

tightness and to make sure there is no blockage.

 2 - Check unit for proper draught.
 3 - Is pressure switch closed? Obstructed flue will cause

unit to shut off at pressure switch. Check flue  and

outlet for blockages.

Содержание G24MCE2-45

Страница 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Страница 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Страница 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Страница 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Страница 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Страница 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Страница 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Страница 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Страница 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Страница 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Страница 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Страница 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Страница 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Страница 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Страница 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Страница 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Страница 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Страница 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Страница 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Страница 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Страница 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Страница 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Страница 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Страница 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Страница 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Страница 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Страница 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Страница 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

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