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Page 4

In addition to the requirements outlined previously, the folĆ

lowing general recommendations should be considered

when installing the Lennox G24MCE furnace.
The furnace should be placed as close to the center of the

air distribution system as possible. The furnace should

also be located close to the chimney or vent termination

point.
Do not install the furnace where draughts might blow diĆ

rectly into it. This could cause improper combustion and

unsafe operation.
Do not block furnace combustion air openings with clothĆ

ing, boxes, doors, etc. Combustion air is needed for propĆ

er combustion and safe unit operation.
When the furnace is installed in an attic or other insulated
space, keep insulation away from the furnace.

WARNING

Product contains glass fibre.
Surface tears due to rough handling during shipĆ

ping  or  installation  should  be  repaired  straight

away to avoid respiratory, skin and eye irritation.

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient outĆ

door air for combustion. Infiltration provided all the air that

was needed. In today's homes, tight construction practices

make it necessary to bring in air from outside for combustion.

Take into account that exhaust fans, appliance vents, chimĆ

neys, and fireplaces  force additional air that could be used

for combustion out of the house. Unless outside air is brought

into the house for combustion, negative pressure (outside

pressure is greater than inside pressure) will build to the point

that a downdraft can occur in the furnace vent pipe or chimĆ

ney. As a result, combustion gases enter the living space

creating a potentially dangerous situation.
In the absence of local codes concerning air for combustion

and ventilation, this section outlines guidelines and recomĆ

mends procedures for installing G24MCE Furnaces in a

manner that ensures efficient and safe operation. Special

consideration must be given to combustion air needs as

well as requirements for exhaust vents and gas piping.

CAUTION

Do not install furnace in a corrosive or contaminated

atmosphere. Meet all combustion and ventilation air

requirements, as well as all local codes.

CAUTION

Insufficient combustion air can cause headaches,

nausea, dizziness or asphyxiation.

Combustion Air Requirements

All  gasĆfired  appliances  require  air  for  the  combustion
process. If sufficient combustion air is not available, the
furnace or other appliance will operate inefficiently and
unsafely. Enough air must be provided to meet the needs
of all fuelĆburning appliances and appliances such as exĆ
haust fans which force air out of the house. When fireĆ
places, exhaust fans, or clothes dryers are used at the
same time as the furnace, much more air is required to enĆ
sure proper combustion and to prevent a downdraft. InĆ
sufficient air causes incomplete combustion which can reĆ
sult in carbon monoxide.
In addition to providing combustion air, fresh outdoor air
dilutes  contaminants  in  the  indoor  air.  These  contamiĆ
nants may include bleaches, adhesives, detergents, solĆ
vents and other contaminants which can corrode furnace
components.
The requirements for providing air for combustion and
ventilation  depend  largely  on  whether  the  furnace  is
installed in an unconfined or a confined space.

Unconfined Space

An unconfined space is an area such as a basement or

large equipment room with a volume greater than 4.85m

3

per 1 kW (50 ft

3

 per 1000 Btuh) of the combined input ratĆ

ing of all appliances installed in that space. This space

also includes adjacent rooms which are not separated by

a door. Though an area may appear to be unconfined, it

might be necessary to bring in outdoor air for combustion

if the structure does not provide enough air by infiltration.

If the furnace is located in a building of tight construction

with weather stripping and sealing around the windows

and doors, follow the procedures in the air from outside

section.

Confined Space

A confined space is an area with volume less than 4.85m

3

per 1 kW (50 ft

3

 per 1000 Btuh of the combined input rating

of all appliances installed in that space. This definition inĆ

cludes furnace cupboards or small equipment rooms.
When the furnace is installed so that supply ducts carry air

circulated by the furnace to areas outside the space containĆ

ing  the  furnace,  the  return  air  must  be  handled  by  ducts

which are sealed to the furnace casing and which terminate

outside the space containing the furnace. This is especially

important when the furnace is mounted on a platform in a

confined  space  such  as  a  cupboard  or  small  equipment

room. Even a small leak around the base of the unit at the

platform or at the return air duct connection can cause a poĆ

tentially dangerous negative pressure condition. Air for comĆ

bustion  and  ventilation  can  be  brought  into  the  confined

space either from inside the building or from outside.

Содержание G24MCE2-45

Страница 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Страница 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Страница 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Страница 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Страница 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Страница 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Страница 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Страница 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Страница 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Страница 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Страница 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Страница 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Страница 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Страница 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Страница 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Страница 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Страница 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Страница 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Страница 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Страница 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Страница 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Страница 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Страница 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Страница 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Страница 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Страница 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Страница 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Страница 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

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