Page 21
10- Back wash using steam. Begin from the burner open
ing on each clam. Steam must not exceed 275°F.
11- To clean burners, run a vacuum cleaner with a soft
brush attachment over the face of burners. Visually in
spect inside the burners and crossovers for any block
age caused by foreign matter. Remove any blockage.
Figure 15 shows burner detail.
12- To clean the combustion air inducer visually inspect
and using a wire brush clean where necessary. Use
compressed air to clean off debris and any rust.
13- Reinstall heat exchanger in vestibule. (Replace the
five screws in the cabinet from step 10 if removed).
14- Reinstall collector box, combustion air assembly, inter
nal flue pipe and flue chase.
Seal with high tempera
ture RTV
. Reinstall all screws to the collector box and
combustion air inducer. Failure to replace all screws
may cause leaks. Inspect gaskets for any damage and
replace if necessary.
15- Reinstall burner box, manifold assembly and burner
box cover.
16- Reconnect all wires.
17- Reconnect top cap and vent pipe to combustion air in
ducer outlet.
18- Reconnect gas supply piping.
19- Turn on power and gas supply to unit.
20- Set thermostat and check for proper operation.
21- Check all piping connections, factory and field, for gas
leaks. Use a leak detecting solution or other preferred
means.
CAUTION
Some soaps used for leak detection are corrosive to
certain metals. Carefully rinse piping thoroughly af
ter leak test has been completed. Do not use
matches, candles, flame or other sources of ignition
to check for gas leaks.
22- If a leak is detected, shut gas and electricity off and re
pair leak.
23- Repeat steps 21 and 23 until no leaks are detected.
24- Replace access panel.
FIGURE 16
Remove five screws if necessary
(either side of cabinet)
1
2
3
4
5
