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Page 6

 After the 15-second pre-purge period, the SureLight ignitor
warms up for 20 seconds after which the gas valve opens
for a 4-second trial for ignition. The ignitor energizes  during
the trial until flame is sensed. If ignition is not proved during
the 4-second period, the control will try four more times with
an inter purge and warm-up time between trials of 35 sec­
onds. After a total of five trials for ignition (including the ini­
tial trial), the control goes into Watchguard-Flame Failure
mode. After a 60-minute reset period, the control will begin
the ignition sequence again.

NOTE -

 During abnormal conditions such as low supply

voltage or low outdoor temperatures and the low fire pres­
sure switch does not close, the combustion air inducer will
switch to high fire. After a 15 second pre-purge the high fire
pressure switch will close and the unit will begin operation
on high fire. After 10 to 20 seconds of high fire operation the
unit will switch to low fire.

Two Stage Operation / Thermostat Selection Jumper

The control  can be utilized in two modes: SINGLE-STAGE
thermostat or TWO-STAGE thermostat. The thermostat
selection is made using a dip switch (figure 5) and must be
positioned for the particular application. The dip switch is
factory set  to “

OFF

” for use with a two-stage thermostat

with two stage heat. Re-position dip switch to “

ON

”  for use

with a single stage thermostat  with two stage heat.
While in the single-stage thermostat mode (

ON

 DIP switch

setting), the burners will always fire on first-stage heat. The
combustion air inducer will operate on low  speed and in­
door blower will operate on low heat  speed. After a 10 or 15
minute field selectable recognition period, the unit will
switch to second stage heat. While in the two-stage ther­
mostat mode (

OFF

 DIP switch setting) the burners will fire

on first-stage heat. The combustion air inducer will operate
on low  speed and indoor blower will operate on low heat
speed. The unit will switch to second-stage heat on call
from the indoor thermostat. If there is a simultaneous call
for first and second stage heat, the unit will fire an first stage
heat and switch to second stage heat after 30 seconds of
operation. See Sequence of Operation flow charts in the
back of this manual for more detail.

DIP Switch Settings
Switch 1 -- Thermostat Selection -- 

This unit may be

used with either a single-stage or two-stage thermostat.
The thermostat selection is made using a DIP switch which
must be properly positioned for the particular application.
The DIP switch is factory-positioned for use with a two-
stage thermostat. If a single-stage thermostat is to be used,
the DIP switch must be repositioned.

 a -

Select “OFF

” for two-stage heating operation con­

trolled by a two-stage heating thermostat (factory set­
ting);

 b -

Select “ON

” for two-stage heating operation con­

trolled by a single-stage heating thermostat. This set­
ting provides a timed delay before second-stage heat
is initiated.

Switch 2 -- Second Stage Delay (Used with Single-
Stage Thermostat Only) -- 

This switch is used to deter­

mine the second stage on delay when a single-stage ther­
mostat is being used. The switch is factory-set in the OFF
position, which provides a 10-minute delay before second-
stage heat is initiated. If the switch is toggled to the ON
position, it will provide a 15-minute delay before second-
stage heat is initiated. This switch is only activated when
the thermostat selector jumper is positioned for SINGLE-
stage thermostat use.

Switches 3 and 4 -- Heating Blower-Off Delay -- 

The

heating blower-on delay of 30 seconds is not adjustable.
The heating blower-off delay (time that the blower operates
after the heating demand has been satisfied) can be ad­
justed by moving switches 3 and 4 on the integrated con­
trol. The unit is shipped from the factory with a heating
blower-off delay of 90 seconds. The heating blower off
delay affects comfort and is adjustable to satisfy individual
applications. Adjust the blower off delay to achieve a sup­
ply air temperature between 90° and 110°F at the exact
moment that the blower is de-energized. Longer off delay
settings provide lower supply air temperatures; shorter set­
tings provide higher supply air temperatures.Table 1 (with
figure 4)
 provides the blower off timings that will result from
different switch settings.

TABLE 1

Heating Blower-Off Delay Switch Settings

Blower Off Delay

(Seconds)

Switch 3

Switch 4

60

Off

On

90

(factorysetting)

Off

Off

120

On

Off

180

On

On

HEAT FAN‐OFF TIME IN SECONDS

60sec.

90sec.

120sec.

180sec.

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

To adjust fan-off timing, flip dip switch to desired set­

ting.

FIGURE 4

Содержание EL280DF SERIES

Страница 1: ...nual except where noted are recommendations only and do not consti tute code TABLE OF CONTENTS Specifications Page 2 Blower Performance Data Page 3 Parts Identification Page 4 I Unit Components Page 5...

Страница 2: ...2 x 10 Motor output hp 1 3 1 2 1 Tons of add on cooling 2 3 5 3 4 4 5 Air Volume Range cfm 717 1562 917 1929 1517 2760 Electrical Data Voltage 120 volts 60 hertz 1 phase Blower motor full load amps 6...

Страница 3: ...1585 572 1332 489 0 20 1864 717 1745 623 1544 540 1321 463 0 30 1779 683 1676 588 1496 510 1296 440 0 40 1694 647 1600 558 1443 473 1265 417 0 50 1596 607 1502 511 1363 440 1212 393 0 60 1483 577 141...

Страница 4: ...ION Control Box includes integrated control transformer and door switch Secondary Limit Internal Flue Pipe Assembly Gas Val ve Burner Box Assembly Combustion Air Inducer Indoor Blower Heat Exchanger P...

Страница 5: ...pted 4 SureLight Integrated Control A92 EL280DF units are equipped with the Lennox two stage in tegrated SureLight control The system consists of a igni tion blower control figures 5 and 6 with contro...

Страница 6: ...eration flow charts in the back of this manual for more detail DIP Switch Settings Switch 1 Thermostat Selection This unit may be used with either a single stage or two stage thermostat The thermostat...

Страница 7: ...ool ing only TWO STAGE INTEGRATED CONTROL THERMOSTAT CONNECTIONS TB1 1 4 QUICK CONNECT TERMINALS DIP SWITCH FUNCTIONS DIP SWITCHES DIAGNOSTIC LEDs ON BOARD LINKS 1 ERROR CODE RECALL H 24V HUMIDIFIER O...

Страница 8: ...Page 8 INTEGRATED CONTROL FIGURE 6...

Страница 9: ...5 1 Hard lockout Rollout circuit open or previously opened 5 2 Control failed self check internal error control will restart if error recovers 5 3 No Earth ground control will restart if error recove...

Страница 10: ...as Valve The two stage gas valve figure 11 is internally redundant to assure safety shut off If the gas valve must be replaced the same type valve must be used 24VAC terminals and ON OFF switch are lo...

Страница 11: ...Page 11 EL280DF HEATING COMPONENTS FIGURE 7 Ignitor Burners Sensor Gas Valve Manifold and Gas Orifices Rollout Switch...

Страница 12: ...t damage plug Check voltage during 20 second ignitor warm up period Voltage should read 120 volts or 10 If voltage is above or below these values check for correct supply voltage to furnace Test 1 Che...

Страница 13: ...thermostat contacts to cycle system 7 When main burners are in operation for two minutes take reading TABLE 5 Flame Signal in Microamps Normal Low Drop Out 1 9 or greater 1 4 or less 20 FIGURE 9 Measu...

Страница 14: ...f the combus tion air inducer is not operating or if the flue becomes ob structed On heat demand first or second stage the switch senses that the combustion air inducer is operating It closes a cir cu...

Страница 15: ...ove access panel 4 Turn switch on gas valve to OFF Do not force See fig ure 11 5 Replace access panel Failure To Operate If the unit fails to operate check the following 1 Is the thermostat calling fo...

Страница 16: ...on various metals used in gas piping Use of a specialty Gas Leak Detector is strongly recommended It is available through Lennox under part number 31B2001 See Corp 8411 L10 for further details Do not...

Страница 17: ...re adjustment or replacement to ensure proper operation at higher altitudes See table 10 for manifold pressures and table 11 for pressure switch kits and gas conversion kits TABLE 10 Manifold Pressure...

Страница 18: ...E 13 Return Supply TEMPERATURE RISE Supply Duct Temperature Return Duct Temperature _ Temperature Rise C External Static Pressure 1 Tap locations shown in figure 14 2 Punch a 1 4 diameter hole in supp...

Страница 19: ...and unobstructed to provide combustion air 10 Inspect the furnace venting system to make sure it is in place structurally sound and without holes corrosion or blockage Vent system must be free and cl...

Страница 20: ...e careful with the collector box gas ket If the gasket is damaged it must be replaced to prevent leakage 6 Disconnect gas supply piping Remove the screw se curing the burner box cover and remove cover...

Страница 21: ...bustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for any damage and replace if necessary 15 Reinstall burner box manifold assembly and burner box cover 16 Reconnect al...

Страница 22: ...Page 22 VII Wiring and Sequence of Operation EL280DF Schematic Wiring Diagram...

Страница 23: ...first stage de mand is satisfied OR a second stage heat demand is initiated 6 Second stage heat demand initiated A 30 second sec ond stage recognition period begins 7 The combustion air inducer ramps...

Страница 24: ...DIP Switch 1 W915 Two Stage Cooling W951 Heat Pumps 1 Heat 1 Cool NOTE Use DIP switch 2 to set sec ond stage heat ON delay OFF10 minutes ON 15 minutes ON Intact Intact S1 T STAT CONTROL TERM STRIP OU...

Страница 25: ...P Switch Settings and On Board Links See figure 6 Wiring Connections DIP Switch 1 W915 Two Stage Cooling W951 Heat Pumps 2 Heat 2 Cool OFF Cut Intact S1 T STAT CONTROL TERM STRIP OUTDOOR UNIT 2 Heat 1...

Страница 26: ...OR T STAT IS CYCLED OFF ON FOR 3 SEC MINIMUM NO YES FIRST LOW STAGE PRESSURE SWITCH CONTACTS OPEN NO GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF CONTROL REMAINS UNTIL PRESSURE SWITCH I...

Страница 27: ...NDS AFTER GAS VALVE OPENS u0 19 microamps GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER OFF STATUS LED HEARTBEAT HAS CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HE...

Страница 28: ...ST STAGE HEAT DEMAND SATISFIED GAS VALVE OFF COMBUSTION AIR INDUCER OFF FOLLOWING POST PURGE INDOOR BLOWER OFF WITH DELAY STATUS LED PULSE YES SECOND STAGE HEAT DEMAND SECOND STAGE HEAT DEMAND REQUIRE...

Страница 29: ...ODE DIP SWITCH SET AT SINGLE YES YES FIRST AND SECOND STAGE HEAT DEMAND SATISFIED SIMULTANEOUSLY STATUS LED HEARTBEAT YES GAS VALVE OFF COMBUSTION AIR INDUCER OFF AFTER 5 SECOND LOW SPEED POST PURGE P...

Страница 30: ...ZED NO IS THERE PROPER GROUND YES NO INDOOR BLOWER ENERGIZED ON FIRST STAGE COOL SPEED AFTER 2 SECOND DELAY FIRST STAGE DEMAND FOR COOL SATISFIED NO THERMOSTAT CALLS FOR SECOND STAGE COOL COMPRESSOR A...

Страница 31: ...TO LOW HEAT SPEED FIRST STAGE HEAT DEMAND SATISFIED YES NO THERMOSTAT CALLS FOR SECOND STAGE HEAT YES INDOOR BLOWER SWITCHES TO HIGH HEAT SPEED AFTER 30 SECOND RECOGNITION PERIOD SECOND STAGE HEAT DE...

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