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11 -
Are flame rollout switches tripped? If flame rollout
switches are tripped, call the service technician for
inspection.
Heating Sequence Of Operation
(follow steps below or see Figure 29 for more detail)
1 -
When
thermostat calls for heat, combustion air
blower starts.
2 -
Combustion air pressure switch proves blower
operation. Switch is factory-set and requires no
adjustment.
3 - After a 15-second prepurge, the hot surface ignitor
energizes.
4 - After a 20-second ignitor warm-up period, the gas
valve solenoid opens. A 4-second trial for ignition
period begins.
5 -
Gas is ignited, flame sensor proves the flame, and
the combustion process continues.
6 -
If flame is not detected after first ignition trial,
the ignition control will repeat steps 3 and 4 four
more times before locking out the gas valve
(“WATCHGUARD” flame failure mode). The ignition
control will then automatically repeat steps 1
through 6 after 60 minutes.
7 - To interrupt the 60-minute “WATCHGUARD” period
move thermostat from “Heat” to “OFF” then back to
“Heat.” Heating sequence then restarts at step 1.
Gas Pressure Adjustment
Gas Flow (Approximate)
TABLE 8
GAS METER CLOCKING CHART
EL180UHE
Unit
Seconds For One Revolution
Natuarl
LP/Propane
1 cu ft
Dial
2 cu ft
Dial
1 cu ft
Dial
2 cu ft
Dial
-045
80
160
200
400
-070
55
110
136
272
-090
41
82
102
204
-110
33
66
82
164
-135
27
54
68
136
Natural-1000 btu/cu ft LP-2500 btu/cu ft
Furnace should operate at least 5 minutes before check-
ing gas flow. Determine time in seconds for two revolu
-
tions of gas through the meter. (Two revolutions assures a
more accurate time.)
Divide by two
and compare to time
in table 8. If manifold pressure matches table 10 and rate
is incorrect, check gas orifices for proper size and restric
-
tion. Remove temporary gas meter if installed.
NOTE -
To obtain accurate reading, shut off all other gas
appliances connected to meter.
Supply Pressure Measurement
A threaded plug on the inlet side of the gas valve provides
access to the supply pressure tap. Remove the thread-
ed plug, install a field-provided barbed fitting and connect
a manometer to measure supply pressure. See table 10
for proper line pressure. Replace the threaded plug after
measurements have been taken.
Manifold Pressure Measurement
1 - Remove the threaded plug from the outlet side of
the gas valve and install a field-provided barbed
fitting. Connect to a manometer to measure manifold
pressure.
2 - Start unit and allow 5 minutes for unit to reach
steady state.
3 -
While waiting for the unit to stabilize, observe the
flame. Flame should be stable and should not lift
from burner. Natural gas should burn blue.
4 -
After allowing unit to stabilize for 5 minutes, record
manifold pressure and compare to value given in
table 10.
5 - Shut unit off and remove manometer as soon as an
accurate reading has been obtained. Take care to
replace pressure tap plug.
6 - Start unit and perform leak check. Seal leaks if
found.
Proper Cumbustion
Furnace should operate a minimum 15 minutes with cor-
rect manifold pressure and gas flow rate before checking
combustion. Take combustion sample beyond the flue out
-
let and compare to the tables below.
The maximum car-
bon monoxide reading should not exceed 100 ppm.
TABLE 9
EL180UHE Unit
CO2% Nat
CO2% LP
-045
7.2 - 7.8
7.5 - 9.0
-070
-090
-110
-135
High Altitude
The manifold pressure may require adjustment and com-
bustion air pressure switch may need replacing to ensure
proper combustion at higher altitudes. Refer to table 10
for manifold pressure and table 11 for pressure switch
change and gas conversion kits.
WARNING
For safety, shut unit off and remove manometer as
soon as an accurate reading has been obtained. Take
care to replace pressure tap plug.
