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Page 3

A – Control Box (Figure 2)

FIGURE 2

DUAL CAPACITOR

(C12)

START CAPACITOR

(C7)

POTENTIAL

RELAY (K31)

COMPRESSOR

CONTACTOR

(K1)

10HP UNIT CONTROL BOX

GROUNDING

LUG

DEFROST

RELAY (K4)

DEFROST

CONTROL

CMC1

LOW VOLTAGE

MAKEUP AREA

TIMED OFF

CONTROL (A4)

10HP60 ONLY

A low voltage make up area is provided for thermostat
field wiring. Field thermostat wiring is made to color
coded pigtail connections as illustrated in figure 3.

FIGURE3

THERMOSTAT WIRING IDENTIFICATION

BLACK

BEIGE

ORANGE

YELLOW

RED

FROM OUTDOOR UNIT

TO INDOOR UNIT/

THERMOST

A

T

24V (POWER) INPUT

TO OUTDOOR UNIT

(COMPRESSOR)

(REVERSING VALVE)

(ELECTRIC HEAT)

(COMMON)

INPUT

INPUT

DEFROST OUTPUT

DANGER

Shock Hazard

All 10HP units use single-pole
contactors. One leg of compressor,
capacitor and outdoor fan are
connected to line voltage at all
times. Potential exists for electrical
shock resulting in injury or death.
Remove all power at disconnect
before servicing.

Can cause personal injury or death.

1 – Compressor Contactor K1

The compressor is energized by a contactor located in
the control box. See figure 2. Contactors are SPST in
single phase units and 3PST in three phase units. K1 is
energized by the indoor thermostat terminal Y (24V).
10HP units are not equipped with a line voltage to 24V
transformer. All 24 VAC controls are powered by the
indoor unit. Refer to unit wiring diagram.

2 – Dual Capacitor C12

The compressor and fan in 10HP units use permanent
split capacitor motors. The capacitor is located inside the
unit control box (see figure 2). A single “dual” capacitor
(C12) is used for both the fan motor and the compressor
(see unit wiring diagram). The fan side and the
compressor side of the capacitor have different MFD
ratings. See table 1 for dual capacitor ratings.

TABLE 1

Unit

MFD

VAC

10HP (C12) DUAL CAPACITOR RATING

10HP18, 24 and

30-2

10HP42

10HP48 and 60

5

35

5

45

10

370

10

40

60

Terminal

FAN

HERM

FAN

HERM

FAN

HERM

FAN

HERM

440

10HP12

5

25

FAN

HERM

10HP30-1 and 36

10HP36-4

FAN

HERM

5

40

3 –  Potential Relay K31 (Start)

All 10HP units use a potential relay which controls the
operation of the starting circuit. The potential relay is
located inside the unit control box (see figure 2). The
relay is normally closed when contactor K2 is
de-energized. When K1 energizes, the compressor
immediately begins start-up. K31 remains closed
during compressor start-up and start capacitor  C7
remains in the circuit. As the compressor gains speed,
K31 is energized. When K31 energizes, the contacts
open and start capacitor C7 is taken out of the circuit.

4 – Start Capacitor C7

All 10HP units use a start capacitor (C7). C7 is located
inside the unit control box (see figure 2). C7 is wired in
parallel with the compressor side of the dual
capacitor. See table 2 for start capacitor ratings.

TABLE 2

Unit

MFD

VAC

10HP START CAPACITOR RATING (C7)

10HP12, 18 and 24

10HP36-4

10HP42 and 48

88–108

250

189-227

330

10HP36 (CAN)

10HP30-1 and 36

88–108

330

250

88–108

10HP30-2

145–175

330

10HP60

270-324

330

5 – Timed Off Control A4

A timed off control (A4) located in the control box is
used on  10HP60 units. See figure 2. The time delay is
electrically connected between thermostat terminal Y
and the compressor contactor. After cooling demand
has stopped, A4 begins counting for five minutes.
During the timing period, A4 disables the compressor
contactor. Thermostat demand will have no effect on
the unit.The unit cannot operate. After the delay, the
compressor contactor can be energized.

Содержание Diplomat 10HP12

Страница 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Страница 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Страница 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Страница 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Страница 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Страница 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Страница 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Страница 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Страница 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Страница 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Страница 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Страница 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Страница 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Страница 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Страница 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Страница 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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