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Page 10

VAPOR LINE SERVICE VALVE (VALVE OPEN)

FIGURE 19

SCHRADER VALVE

SERVICE PORT

SERVICE PORT

CAP

STEM CAP

SNAP RING

INSERT HEX WRENCH

HERE (PART #49A71 AND

SERVICE WRENCH)

VAPOR LINE SERVICE VALVE (VALVE CLOSED)

SCHRADER VALVE OPEN

TO LINE SET WHEN

VALVE IS CLOSED

(FRONT SEATED)

SERVICE PORT

SERVICE PORT CAP

(VALVE

FRONT SEATED)

SNAP RING

STEM

CAP

INLET

(FROM INDOOR COIL)

OUTLET

(TO COMPRESSOR)

KNIFE EDGE SEAL

OUTLET

(TO COMPRESSOR)

KNIFE EDGE SEAL

INLET

(FROM INDOOR COIL)

INSERT

HEX WRENCH HERE

(PART #49A71 AND

SERVICE

WRENCH)

To Open Vapor Line Service Valve:

 1 – Remove stem cap with an adjustable wrench.

 

– 

Using service wrench and 5/16” hex head
extension (part #49A71) back the stem out
counterclockwise until the valve stem just touches
the retaining ring.

Do not attempt to backseat this valve. Attempts to
backseat this valve will cause snap ring to explode
from valve body under pressure of refrigerant.
Personal injury and unit damage will result.

DANGER

 3 – Replace stem cap tighten firmly. Tighten finger

tight, then tighten an additional 1/6 turn.

To Close Vapor Line Service Valve:

 1 – Remove stem cap with an adjustable wrench.

Line

Set

Model No.

TABLE 6

10HP12

Length of

Vapor & Liq.

Lines (ft.)

Liquid

Line

(o.d. ft.)

Vapor

Line

(o.d. ft.)

*

Not Available

**1/4

1/2

L10–21–20
L10–21–25
L10–21–35
L10–21–50

20
25
35
50

***5/16

5/8
5/8
5/8
5/8

***5/16
***5/16
***5/16

10HP18

10HP24

L10–41–20
L10–41–30
L10–41–40
L10–41–50

20
30
40
50

3/8

3/4
3/4
3/4
3/4

3/8
3/8
3/8

10HP30

10HP36

L10–65–30
L10–65–40
L10–65–50

30
40
50

3/8

7/8
7/8
7/8

3/8
3/8

10HP42

10HP48

10HP60

*

Not Available

3/8

1–1/8

*Field Fabricate

LINE SET SPECIFICATIONS

Condensing

Unit

Model No.

*** 3/8” x 5/16” reducer furnished to adapt unit to 5/16” line set.

**3/8” x 1/4” reducer furnished to adapt unit to 1/4 field fabricated line set.

 

– 

Using service wrench and 5/16” hex head

extension (part #49A71) turn stem in clockwise to

seat the valve. Tighten firmly.

 3 – Replace stem cap. Tighten finger tight, then

tighten an additional 1/6 turn.

B – Plumbing

See figures 20 and 21 for unit refrigerant components.

Field refrigerant piping consists of liquid and vapor

lines from the outdoor unit (sweat connections). Use

Lennox L10 series line sets as shown in table 6 or field

fabricated refrigerant lines.

IV – CHARGING

IMPORTANT

Units manufactured before September 1, 1992
have a sufficient charge for a 25ft. line set. Units
manufactured after September 1, 1992 have
sufficient charge for a 20ft. line set. Refer to unit
nameplate for factory supplied charge.

Unit charge is based on a matching indoor coil and

outdoor coil with a 20 foot (6096 mm) line set. For varying

lengths of line set, refer to table 7.

Liquid Line

Set Diameter

1/4 in. (6 mm)

5/16 in. (8mm)

3/8 in. (10 mm)

TABLE 7

Ounce per 5 foot (ml per mm)

adjust from 20 ft. (6096mm)*

1 ounce per 5 feet (30 ml per 1524 mm)

*If line set is greater than 20 ft. (6.10m) add this amount. If line set is less
than 20 ft. (6.10m) subtract this amount

2 ounce per 5 feet (60 ml per 1524 mm)

3 ounce per 5 feet (90 ml per 1524 mm)

Содержание Diplomat 10HP12

Страница 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Страница 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Страница 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Страница 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Страница 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Страница 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Страница 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Страница 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Страница 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Страница 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Страница 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Страница 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Страница 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Страница 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Страница 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Страница 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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