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Page 16

STEP 8 -- EVACUATION

Evacuating the system of non-condensables is critical for proper operation of the unit. Non-condensables are defined as any
gas that will not condense under temperatures and pressures present during operation of an air conditioning system. Non-
condensables and water suction combine with refrigerant to produce substances that corrode copper piping and com­
pressor parts.

WARNING

Danger of Equipment Damage. Avoid deep vacuum system operation. Do not use the system compressor to
evacuate a system. Extremely low vacuums can cause internal arcing and compressor failure. Damage caused by
deep vacuum system operation will void warranty.

OUTDOOR

UNIT

TO VAPOR

SERVICE VALVE

TO LIQUID LINE
SERVICE VALVE

MICRON

GAUGE

VACUUM PUMP

A34000 1/4 SAE TEE WITH
SWIVEL COUPLER

500

MANIFOLD

GAUGE SET

HFC-410A

(INVERTED)

RECOMMEND

MINIMUM 3/8” HOSE

A

Connect low side of manifold gauge set
with 1/4 SAE in-line tee to 

vapor 

line

service valve

B

Connect high side of manifold gauge
set to 

liquid 

line service valve

C

Connect micron gauge available
connector on the 1/4 SAE in-line tee.

D

Connect the vacuum pump (with
vacuum gauge) to the center port of the
manifold gauge set. The center port line
will be used later for both the HFC-410A
and nitrogen containers.

HIGH

LOW

NITROGEN

CONNECT GAUGE SET

A

B

C

D

LINE SET AND INDOOR COIL

NOTE —

 Remove cores from service valves (if not al­

ready done).

FIGURE 15

EVACUATE LINE SET AND INDOOR COIL

The unit is shipped with a factory refrigerant charge. The
liquid and vapor line valves were closed after final testing
at the factory. Do not operate these valves until the line set
and indoor coil have been evacuated and leak checked, or
the charge is lost.

NOTE -

 Do not use any portion of the factory charge for

purging or leak testing. The factory charge is for filling the
system only after a complete evacuation and leak check
has been performed.

Line set and indoor coil should be evacuated using the rec­
ommended deep vacuum method of 500 microns. If deep
vacuum equipment is not available, the alternate triple
evacuation method may be used by following the specified
procedure.

If vacuum must be interrupted during the evacuation pro­
cedure, always break vacuum with dry nitrogen.

Deep Vacuum Method

The deep vacuum method requires a vacuum pump cap­
able of pulling a vacuum to 500 microns and a vacuum
gauge capable of accurately measuring this vacuum level.
The deep vacuum method is the most positive way of as­
suring a system is free of air and water.

Watch the vacuum gauge as the system is pulling down.
The response of the gauge is an indicator of the condition
of the system (refer to figure 15).

With no leaks in the system, allow the vacuum pump to run
for 30 minutes minimum at the deep vacuum level.

Содержание Dave Lennox Signature XC17

Страница 1: ...rsonal inju ry or loss of life Installation and service must be performed by a licensed professional installer or equivalent or service agency CAUTION Before attempting to perform any service or maint...

Страница 2: ...1 2 1003 35 1 2 902 18 1 2 470 8 203 1 25 4 7 16 113 LIQUID LINE INLET VAPOR LINE INLET ELECTRICAL INLETS BASE WITH ELONGATED LEGS SIDE VIEW ACCESS VIEW DISCHARGE AIR 37 940 024 AND 030 41 1041 036 A...

Страница 3: ...ts from dryers water heaters and furnaces should be directed away from the outdoor unit Prolonged exposure to exhaust gases and the chemicals contained within them may cause condensation to form on th...

Страница 4: ...Size barrier at least the same height and width as out door unit Install barrier 24 inches 610 mm from the sides of the unit in the direction of prevailing winds 24 610 WIND BARRIER PREVAILING WINTER...

Страница 5: ...rs before unit start up to pre vent compressor damage as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Ta...

Страница 6: ...t wires between the thermostat and the furnace air han dler control and four wires between the outdoor unit and the furnace air handler control When a thermostat cable with more than four wires is use...

Страница 7: ...ault setting is OFF Note If the jumper is miss ing the default is OFF 2 Defrost Auto is set to OFF Defrost will run and terminate based on J1 setting 3 Defrost Auto is set to ON Defrost termination se...

Страница 8: ...is required for this model only when used with the ComfortSense 7000 thermostat catalog number Y0349 Resistor Kit catalog number 47W97 is required and must be ordered separately 3 Air handler control...

Страница 9: ...alog number 47W97 is required and must be ordered separately 3 Cut on board link W951 clippable wire from R O HEAT PUMP for heat pump applications 4 Cut on board link clippable wire DS R for Humiditro...

Страница 10: ...s are used in Lennox units charged with HFC 410A refrigerant Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog the expansion device and reduce sys tem perfo...

Страница 11: ...e care not to twist or damage distributor tubes during this pro cess 4 Remove and discard fixed orifice valve stem assembly if present and Teflon washer as illustrated above 5 Use a field provided fit...

Страница 12: ...ogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refrigerant lines sq...

Страница 13: ...ditionalwater saturated cloths under the valve body to protect the base paint 4FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connect...

Страница 14: ...VALVE KITS AND APPLICATION INFORMATION A REMOVE THE FIELD PROVIDED FITTING THAT TEMPORARILY RECON NECTED THE LIQUID LINE TO THE INDOOR UNIT S DISTRIBUTOR ASSEM BLY B INSTALL ONE OF THE PROVIDED TEFLO...

Страница 15: ...e cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into...

Страница 16: ...OW NITROGEN CONNECT GAUGE SET A B C D LINE SET AND INDOOR COIL NOTE Remove cores from service valves if not al ready done FIGURE 15 EVACUATE LINE SET AND INDOOR COIL The unit is shipped with a factory...

Страница 17: ...gauge valve 1 to 2 psig in order to release the va cuum in the line set and indoor unit 9 Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Slowly open the service valves Re...

Страница 18: ...iary drain if installed Check the area around the outdoor unit monthly and re move any obstructions that may restrict airflow to the outdoor unit This would include grass clippings leaves or papers th...

Страница 19: ...eplace air filters in indoor unit 3 Check the cleanliness of indoor blower and clean blower if necessary 4 Inspect the indoor coil drain pans and condensate drains for rust debris obstructions leaks o...

Страница 20: ...tes START UP CHECKS Refrigerant Type Rated Load Amps Actual Amps Rated Volts Actual Volts Condenser Fan Full Load Amps Actual Amps COOLING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Am...

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