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Page 10

STEP 3 -- REFRIGERANT PIPING — 
Flushing Existing Line Set & Indoor Coil 

F

lush the existing line set per the following instruc­

tions. For more information, refer to the Installation
and Service Procedures manual available on
LennoxPROS.com . 

CAUTION - 

DO NOT attempt to

flush and re-use existing line sets or indoor coil
when the system contains

 

contaminants (i.e., com­

pressor burn out).

NOTE -

 When installing refrigerant lines longer than 50

feet, refer to the Refrigerant Piping Design and Fabrication
Guidelines manual available on LennoxPROS.com (Corp.
9351-L9), or contact the Technical Support Department
Product Application group for assistance.

NOTE -

 For new or replacement line set installation refer to

Service and Application Note - Corp 9112-L4 (C-91-4).

TABLE 1

REFRIGERANT LINE SET — INCHES (MM)

Model

Liquid

Line

Vapor

Line

L15

Line Sets

Feet (Meters)

-024 and

-030

3/8” (10)

3/4” (19)

L15 line set sizes are depen­

dent on matching system com­

ponents. See SL18XP1 Engi­

neering Handbook to determine

correct line set sizes.

-036, -042

and -048

3/8” (10)

7/8” (22)

-060

3/8” (10)

1-1/8”

(29)

Field-Fabricated

NOTE — Some applications may require a field-provided 7/8” to
1-1/8” adapter.

IMPORTANT !

If this unit is being matched with an approved line
set or indoor unit coil that was previously charged
with mineral oil, or if it is being matched with a coil
which was manufactured before January of 1999,
the coil and line set must be flushed prior to installa­
tion. Take care to empty all existing traps. Polyol es­
ter (POE) oils are used in Lennox units charged with
HFC-410A refrigerant. Residual mineral oil can act
as an insulator, preventing proper heat transfer. It
can also clog the expansion device and reduce sys­
tem performance and capacity.
Failure to properly flush the system per this instruc­
tion and the detailed Installation and Service Proce­
dures manual will void the warranty.

WARNING

When using a high pressure gas such as
nitrogen to pressurize a refrigeration or air
conditioning system, use a regulator that
can control the pressure down to 1 or 2
psig (6.9 to 13.8 kPa).

WARNING

Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal injury
or death.

WARNING

Fire, Explosion and Personal Safety Haz­
ard. Failure to follow this warning could re­
sult in damage, personal injury or death.
Never use oxygen to pressurize or purge
refrigeration lines. Oxygen, when exposed
to a spark or open flame, can cause fire
and/or an explosion, that could result in
property damage, personal injury or death.

WARNING

Polyol ester (POE) oils used with HFC-410A
refrigerant absorb moisture very quickly. It is very
important that the refrigerant system be kept closed
as much as possible. DO NOT remove line set caps
or service valve stub caps until you are ready to make
connections.

IMPORTANT !

Some scroll compressors have an internal vacuum
protection devices that will unload scrolls when
suction pressure goes below 20 psig. A hissing
sound will be heard when the compressor is run­
ning unloaded. The protection device will reset
when pressure in system rises above 40 psig. This
is normal operation. DO NOT replace compressor.

Содержание Dave Lennox Signature XC17

Страница 1: ...rsonal inju ry or loss of life Installation and service must be performed by a licensed professional installer or equivalent or service agency CAUTION Before attempting to perform any service or maint...

Страница 2: ...1 2 1003 35 1 2 902 18 1 2 470 8 203 1 25 4 7 16 113 LIQUID LINE INLET VAPOR LINE INLET ELECTRICAL INLETS BASE WITH ELONGATED LEGS SIDE VIEW ACCESS VIEW DISCHARGE AIR 37 940 024 AND 030 41 1041 036 A...

Страница 3: ...ts from dryers water heaters and furnaces should be directed away from the outdoor unit Prolonged exposure to exhaust gases and the chemicals contained within them may cause condensation to form on th...

Страница 4: ...Size barrier at least the same height and width as out door unit Install barrier 24 inches 610 mm from the sides of the unit in the direction of prevailing winds 24 610 WIND BARRIER PREVAILING WINTER...

Страница 5: ...rs before unit start up to pre vent compressor damage as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Ta...

Страница 6: ...t wires between the thermostat and the furnace air han dler control and four wires between the outdoor unit and the furnace air handler control When a thermostat cable with more than four wires is use...

Страница 7: ...ault setting is OFF Note If the jumper is miss ing the default is OFF 2 Defrost Auto is set to OFF Defrost will run and terminate based on J1 setting 3 Defrost Auto is set to ON Defrost termination se...

Страница 8: ...is required for this model only when used with the ComfortSense 7000 thermostat catalog number Y0349 Resistor Kit catalog number 47W97 is required and must be ordered separately 3 Air handler control...

Страница 9: ...alog number 47W97 is required and must be ordered separately 3 Cut on board link W951 clippable wire from R O HEAT PUMP for heat pump applications 4 Cut on board link clippable wire DS R for Humiditro...

Страница 10: ...s are used in Lennox units charged with HFC 410A refrigerant Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog the expansion device and reduce sys tem perfo...

Страница 11: ...e care not to twist or damage distributor tubes during this pro cess 4 Remove and discard fixed orifice valve stem assembly if present and Teflon washer as illustrated above 5 Use a field provided fit...

Страница 12: ...ogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refrigerant lines sq...

Страница 13: ...ditionalwater saturated cloths under the valve body to protect the base paint 4FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connect...

Страница 14: ...VALVE KITS AND APPLICATION INFORMATION A REMOVE THE FIELD PROVIDED FITTING THAT TEMPORARILY RECON NECTED THE LIQUID LINE TO THE INDOOR UNIT S DISTRIBUTOR ASSEM BLY B INSTALL ONE OF THE PROVIDED TEFLO...

Страница 15: ...e cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into...

Страница 16: ...OW NITROGEN CONNECT GAUGE SET A B C D LINE SET AND INDOOR COIL NOTE Remove cores from service valves if not al ready done FIGURE 15 EVACUATE LINE SET AND INDOOR COIL The unit is shipped with a factory...

Страница 17: ...gauge valve 1 to 2 psig in order to release the va cuum in the line set and indoor unit 9 Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Slowly open the service valves Re...

Страница 18: ...iary drain if installed Check the area around the outdoor unit monthly and re move any obstructions that may restrict airflow to the outdoor unit This would include grass clippings leaves or papers th...

Страница 19: ...eplace air filters in indoor unit 3 Check the cleanliness of indoor blower and clean blower if necessary 4 Inspect the indoor coil drain pans and condensate drains for rust debris obstructions leaks o...

Страница 20: ...tes START UP CHECKS Refrigerant Type Rated Load Amps Actual Amps Rated Volts Actual Volts Condenser Fan Full Load Amps Actual Amps COOLING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Am...

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