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5

Complete Prior To Installing Boiler

.

A.  Verify you have selected the right size boiler with 

proper capacity. AHRI rating of boiler selected 

should be greater than or equal to calculated peak 

heating load (heat loss) for building or area(s) 

served by boiler and associated hot water heating 

systems. See boiler rating and capacity table previ-

ously listed in this manual. Any heat loss calcula-

tions used should be based on approved methods.

B.  Boiler must be supplied with proper oil supply and 

oil piping, sufficient fresh combustion air, and suit

-

able electrical supply.

C.  Boiler must be connected to suitable venting system 

and piping system adequate to distribute heating 

load. 

D.  Properly locate and install thermostat for heating 

system control.

Any doubts as to requirements, check with local authori-

ties and obtain professional help where needed. OPERAT-

ING INSTRUCTIONS, FINAL CHECKS AND ADJUSTMENTS, 

and MAINTENANCE sections in this manual are vital to the 
proper and safe operation of the heating system. 

1. 

Place boiler in location centralized with the piping 

system and as close to chimney as possible.

2. 

Boiler must be level. If necessary use metal shims 

beneath boiler’s feet.

3. 

Use raised base if floor can become wet or damp.

4. 

Maintain clearances for fire safety as well as 

servicing. 18” clearance must be maintained 

at side where passage is required for access to 

another side for cleaning, servicing, inspection 

or replacement of any parts that may normally 

require attention. Install boilers at least 6” from 

combustible material on left side, rear, and above, 

and at least 24” on right side and front. Allow at 

least 24” accessiblity clearance above for servicing.

5. 

Fresh air for combustion must be available at front 

of the boiler. Fresh air for ventilation must be avail-

able to front 

and

 rear of boiler. Air passages must 

be free of obstructions at all times. Ventilating and 

combustion air must enter boiler room without 

restrictions.

WARNING

Fire hazard. Do not install boiler on combustible 

flooring or carpeting. Failure to follow these 

instructions could result in death or serious injury.

!

   

6. 

Floor supporting boiler must be noncombustible and 

sufficiently stable. If it is combustible, place boiler 

on 2” concrete patio blocks or 2” Cladlite Pad™. 

Blocks or pad must be under entire boiler to protect 

the floor.

7. 

Install boiler in accordance with requirements of 

authority having jurisdiction, or in the absence of 

such requirements

• United States. NFPA31: Installation of Oil Burning 

Equipment

• Canada. CSA B139: Installation of Oil Burning 

Equipment

BOILER CLEARANCES

Unit

Combustible 

Clearance

Accessibility, 

Cleaning, and 

Servicing

Flue to

Combustible 

Clearance

Top

6”

24”

9”

Left Side

6”

Right Side

24”

Base

non-combustible

Front

24”

Back

6”

All distances measured from the cabinet of the boiler.

24” Min.

6” 

Min.

6” 

Min.

24” Min.

Front 

(Burner 

Side)

LOCATING THE BOILER

Figure 2 - Clearances

Содержание COWB3

Страница 1: ...alteration service or maintenance could result in death or serious injury Refer to this manual for assistance For additional information consult a qualified installer service agency or the oil suppli...

Страница 2: ...or moderate injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation which if not avoided WILL result in death...

Страница 3: ...3 5 8 X 8 X 15 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the D...

Страница 4: ...will automatically lift open Lifting of the safety relief valve can discharge large quantities of steam and hot water which may damage the surroundings Before installing the safety relief valve read t...

Страница 5: ...assage is required for access to another side for cleaning servicing inspection or replacement of any parts that may normally require attention Install boilers at least 6 from combustible material on...

Страница 6: ...IRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL...

Страница 7: ...input of all combustion equipment installed in combined space shall be considered in mak ing this determination Each opening shall have minimum free area of one square inch per 1 000 Btu per hour of...

Страница 8: ...the enclosure 3 When communicating with outdoors through hori zontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in...

Страница 9: ...discharge piping to avoid reducing safety relief valve relieving capacity below minimum relief valve capacity stated on rating plate Run pipe as short and straight as possible to location protecting...

Страница 10: ...SYSTEMS LARGE WATER CONTENT SYSTEMS PIPING ARRANGED FOR POWER PURGING AIR OUT OF THE SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 7 Bypas...

Страница 11: ...YFROM EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLEDON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUTOFSYSTEMPIPING REFERTOTHISMANUAL S SECTIONON FILLINGTHESYSTEMWITHWATER OPTION 1 Figure 8...

Страница 12: ...PS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYS TEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Ar...

Страница 13: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Fig...

Страница 14: ...s are used Tankless coils are meant to provide domestic hot water for intermittent draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or other deposi...

Страница 15: ...mption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section Total Volume Gallon...

Страница 16: ...IMNEY SIZES FIRING RATE gph CHIMNEY HEIGHT ft NOMINAL CHIMNEY ROUND LINER INSIDE SQUARE LINER INSIDE 0 60 1 30 15 8 x 8 6 6 x 6 1 31 1 80 15 8 x 8 7 6 x 6 1 81 1 75 20 8 x 8 8 6 x 6 For elevations abo...

Страница 17: ...17 TYPICAL CHIMNEY CONNECTION Figure 12 Typical Chimney Connection...

Страница 18: ...volt electrical supply to L1 and L2 terminals on limit and two thermostat wires to T and T terminals on same limit See wiring diagram page 28 Run separate circuit from separate over current protection...

Страница 19: ...ging drain valve runs air free close isolation valve or zone valve Re peat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain...

Страница 20: ...desired over fire draft Start Fill entire system with water Vent all air from sys tem following section for Filling The Boiler Fuel Units And Oil Lines Install oil line s to oil burner Recommend using...

Страница 21: ...race measure CO2 and as insurance margin increase air to sufficiently reduce CO2 by to 1 If clean fire cannot be obtained it is necessary to verify burner head and electrode alignment Proper electrode...

Страница 22: ...22 OPERATING THE BOILER Figure 13 Burner Adjustments and Settings...

Страница 23: ...full of vapor or when the combustion chamber is very hot Check Thermostat Operation Follow instructions included with your thermostat Locate thermostat five feet above the floor on inside wall Locate...

Страница 24: ...ent that may lodge on valve seat Permit valve to snap shut Refer to valve manufacturer s instructions packaged for more details Conventional Expansion Tank Tank may become water logged or may receive...

Страница 25: ...by cutting end of flue brush off and inserting it into drill When brushing take care to not damage target wall with flue brush 6 Carefully vacuum soot accumulations from combus tion chamber area take...

Страница 26: ...assembly make sure head location and size if applicable are per manufacturer s recom mendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 I...

Страница 27: ...tors not heating Open radiator vents to excess air Check flow control valve if used It may be in closed position Circulating pump not running Check over current protection Check relay operation Poor e...

Страница 28: ...8 ELECTRICAL WIRING Figure 16 Boiler Honeywell L7248L Control When Low Limit Is Used Set ELL Parameter On L7248 Honeywell Control To On Boilers Factory Equipped With Tankless Coil Are Factory Set To O...

Страница 29: ...7 Honeywell L7248L Control With Reillo F5 F10 Burner ELECTRICAL WIRING When Low Limit Is Used Set ELL Parameter On L7248 Honeywell Control To On Boilers Factory Equipped With Tankless Coil Are Factory...

Страница 30: ...30 ELECTRICAL WIRING Figure 18 Honeywell L7248L Control Wiring with Zone Pumps and Argo ARM Switching Relay With Tankless coil Shown...

Страница 31: ...burner fan motor to pre purge combustion chamber and oil pump to bring supply oil pressure up to its set point helping to provide clean light off LIMIT CONTROL provided Refer to manufacturer instructi...

Страница 32: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas...

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