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19

Shut Down

Normal 

- To turn the insert off, turn the heat selector knob to off. The 

fans will continue to operate until the control board completes the shut 

down cycle.

Power Outage

 - If the insert loses electrical power for less than 10 seconds 

it will continue to operate. If the power loss is greater than 10 seconds, 

the insert will go into the ignition sequence and normal operation when 

the power is restored. If the insert is connected to a thermostat, the insert 

will not start the ignition sequence until the thermostat calls for heat.

Paint Curing

This insert has been painted with a high temperature metallic paint. It 

leaves the factory dry to the touch, but completes the curing process as 

the insert is used. The paint will cure during the first few times the insert 

is burned. Also some parts of the appliance may be lightly coated with 

machining oil. Ventilate the house during these first firings as the paint 

and oil give off carbon dioxide and unpleasant odors. It is recommended 

that persons sensitive to an imbalance in the indoor air quality avoid the 

insert during the curing process.

Convection Blower Operation

Your Winslow™ PI40 insert comes equipped with a temperature activated 

convection  blower  that  extracts  heat  from  the  insert.  After  the  insert 

warms up, a heat activated switch will turn the fan on. The speed of the 

fan varies with the burn rate of the insert. The fan will continue to extract 

heat after the insert shuts off and until it is cooled down.

Operating Sounds

As the Winslow PI40 insert is burning, a number of normal operational 

sounds may be heard. Pellets can be heard sliding down the auger tube 

and into the burn pot. Also, the motor powering the auger can be heard 

as the control board calls for pellets. Occasionally a loud noise can be 

heard as the auger cuts a pellet in half. When the blowers come on, the 

sound of rushing air may be heard. The lower the burn rate the slower 

the fan operates. Hourly, the combustion fan will blow at a high speed 

to clean ash from the burn pot.

Pellet Fuel

Pellet fuel is made from sawdust and scrap wood from many different 

species of wood. Pellets are either 1/4” or 5/16” in diameter and vary 

in length (see 

Fuel Specifications

 on 

Page 5)

. The Winslow PI40 insert 

will burn either diameter pellets. Pellets made from hardwoods contain 

more ash than those made from softwoods. Minerals from ash and sand 

in the pellets form clinkers under the extreme temperatures in the burn 

pot. Try burning various brands of pellets until you find one that burns 

with minimum ash and clinkers. 

Once you find a pellet brand that burns well, continue using this brand. 

High ash fuel increases the frequency of insert cleaning. Fuel with an 

excessive moisture content  may jam the auger assembly.

Corn Fuel

Shelled corn can be burned in the Winslow PI40 insert when it is mixed 

with wood pellet fuel (see 

Fuel Specifications

 on 

Page 5)

. The mixture 

can contain a maximum of 50 percent corn. Burning corn may create 

more ash than wood pellets and may necessitate the need to clean the 

burn pot and glass more frequently.

CAUTIONS

INSTALLATION  AND  REPAIR  SHOULD  ONLY  BE  PERFORMED 

BY A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO 

SERVICE THE APPLIANCE YOURSELF.

Avoid  overfiring  the  insert  -  do  not  hand  feed  pellets  to  the 

appliance.

Never  use  gasoline,  gasoline-type  lantern  fuel,  kerosene, 

charcoal lighter fluid, or similar liquids to start or fresh up a 

fire in this heater. Keep all such liquids well away from the 

heater while it is in use.

For your safety, do not install or operate your Winslow PI40 

insert  without  first  reading  and  understanding  this  manual. 

Any installation or operation of the appliance deviating from 

that which is stated in this instruction manual WILL void the 

warranty and may be hazardous.

Due to high temperatures, the insert should be located out of 

traffic areas and away from furniture and draperies. Children 

and  adults  should  be  alerted  to  the  hazards  of  high  surface 

temperature and should stay away to avoid burns or clothing 

ignition. Young children should be carefully supervised when 

they are in the same room as the Winslow PI40 insert. Clothing 

or any other flammable material should not be placed on or near 

the insert. Any grill, panel, or glass removed for service MUST 

be replaced prior to operating the insert.

Do not operate appliance with the glass front removed, cracked, 

or broken. Replacement of the glass should be done by a quali-

fied service technician.

Lennox Hearth Products, its employees, or any of its represen-

tatives assume no responsibility for any damages caused by 

an inoperable, inadequate, or unsafe condition as a result of 

any improper operation, service, or installation procedures, 

whether direct or indirect.

The appliance, when installed, must be electrically grounded in 

accordance with local codes or, in the absence of local codes, with 

the National Electrical Code, ANSI/NFPA 70-latest edition.

Содержание Country Winslow PI40

Страница 1: ...and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtai...

Страница 2: ...on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 13 CAUTION NEVER PUT FINGERS NEAR AUGER Pe...

Страница 3: ...7 Operation Page 14 19 Control Board Page 18 Filling the Hopper Page 18 Lighting Page 18 Manual Operation Page 18 Thermostat Operation Page 18 Shut Down Page 19 Paint Curing Page 19 Convection Blower...

Страница 4: ...e appliances If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require me...

Страница 5: ...e answered at the Pellet Fuels Institute PFI www pelletheat org BTU CONTENT There are a number of variations in pellet fuels that are not included in PFI standards For example BTU heat value content m...

Страница 6: ...4mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Extension 18 5 16 465mm 15 381mm NOTE DIAGRAMS ILLU...

Страница 7: ...d approved through OMNI Testing Laboratories Inc 6 152mm 6 152mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection 31 3 4 807mm 7 7 16 189mm 19 1 4 489mm 6 11 16 170mm 6 11 16 170m...

Страница 8: ...ructural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THEEXHAUSTVENTINGSYSTEMOFTHISUNIT DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANC...

Страница 9: ...ce regulator vent outlet min 72 1 8m K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply in...

Страница 10: ...nutsfromthepartsbag found in the firebox Install the six speed nuts with the flat surface forward on the six surround mounting bracket holes three on each side of the insert A flat bladed screwdriver...

Страница 11: ...ing lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use proper lag bolts and methods designed for anchoring to ma...

Страница 12: ...side air installations The air intake on the exterior of the home should always be located substantially below the flue termination and terminate with a cover to keep out weather and pests The outside...

Страница 13: ...n each piece of trim Do not finish tightening the nuts yet See Figure 19 5 There should be approximately a 7 8 22 mm gap between the top edge of the upper trim and the top edge of the door and a 1 1 2...

Страница 14: ...rod out rotate the grill vertically with the notch to the left and slide the grill over the scraper rod slide the rod between the third and fourth bar See Figure 22 3 Rotate the grill back to the hor...

Страница 15: ...Installation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 A B 2 Remove all pellets and ash from the f...

Страница 16: ...en wrench 6 Replace the burn pot and check that it is firmly in place if you can rotate the burn pot it is not installed correctly If present install the optional log set according to the log set inst...

Страница 17: ...d bend the ends of the brackets 90 degrees at the cut lines See Figure 31 2 One bracket goes into the left corner and the other into the right corner of the firebox Rotate the brackets so they are pla...

Страница 18: ...at selector knob controls the pellet burn rate and the insert s heat output Turning the knob to setting 1 allows the insert to burn about 1 8 pounds of pellets per hour about 8 500 BTUs per hour Turni...

Страница 19: ...oods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the burn pot Try burning various brands of pellets until you find one that burns with minimum ash and cli...

Страница 20: ...when the fireplace insert is hot To open the door follow the first two steps listed in Front Door Removal on Page 23 Clean the glass using a soft cloth or paper towel and a household glass cleaner or...

Страница 21: ...rt has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetherightsidesurroundpanel and right door Figure 37 shows the box in the upright position attached...

Страница 22: ...tension and remove the extension Place the lid back over the hopper and reinstall the screws securing the lid To adjust the hopper height between the maximum and the minimum remove screws D and slide...

Страница 23: ...e 41 see C To reinstall the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling...

Страница 24: ...uger Motor The 1 25 RPM auger motor B in Figure 22 turns the auger lifting pellets up the auger tube The pellets are then dropped down a tube and into the firepot The auger is controlled by the contro...

Страница 25: ...is shipped with the adjuster in the fully open position To slow the draft down loosen the 5 32 allen head screw A in Figure 45 and move the adjuster handle toward the center of the insert Retighten t...

Страница 26: ...up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker pane...

Страница 27: ...rd Fuse 3 Amp 5 Pack H5888 Convection Blower H5902 Convection Blower Gasket Over Temperature Snap Switch Shuts Insert Down Code Ready light flashes red 2 long blinks Possible Problem Solution Convecti...

Страница 28: ...Zero Clearance Kit Pellet Heat Kits 79024 PI40 HK Pellet Heat Kit 79026 PI40 HK30411 30 5 8 Ht x 41 Wd Surround Panels 79027 PI40 HK3048F 30 5 8 Ht x 48 Wd Surround Panels 79028 PI40 HK3441F41 34 5 8...

Страница 29: ...n the main front door and remove the 2 bolts in the front right and front left of the bottom of the fire box see Figure 49 Note Placing a level on the insert top is recommended to ensure your insert i...

Страница 30: ...then you will install the block off plate F onto the lower back panel A in the spot that is marked R in Figure 52 If you are venting out the back you will install the block off plate F onto the top p...

Страница 31: ...el C in Figure 58 2 Assembling the perimeter Figure 55 Using the sheet metal screws provided attach the left side panel B and the right side panel C to the back panel A There are 3 holes at each corne...

Страница 32: ...allation and operation manual 5 Now remove the 3 screws located across the top of the pellet hopper See Figure 59 At this time set the assembled ZC box near the back of the insert and take the power c...

Страница 33: ...xhaust Intake A C Power Cord Front View 29 1 2 16 1 8 6 3 4 8 1 4 Side View 10 3 8 19 1 2 25 1 2 16 6 3 4 4 3 1 2 8 1 4 9 1 8 39 Exhaust Top View Front 8 1 4 9 1 8 39 Outside Air Intake Exhaust A C Po...

Страница 34: ...4 Outside Air Intake Exhaust A C Power 39 9 1 8 8 1 4 10 3 8 19 1 2 25 1 2 4 3 4 3 2 1 2 Exhaust Intake A C Power Cord Front View 8 1 4 28 16 1 8 4 3 4 Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3...

Страница 35: ...35 NOTES...

Страница 36: ...rts See Page 27 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Part...

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