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10

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

*The  block  off  panel  should  be 

air  tight  to  ensure  smoke  does 

not  enter  the  house  and  to  help 

establish chimney draft when the 

pipe does not terminate at the top 

of the chimney.

Damper

Block Off Panel*

The  recommended  pipe  installation  is  running  the  pellet  pipe 

from the insert all the way to the top of the chimney. However, 

the pipe may terminate inside the chimney above the damper if 

the chimney is sealed below the pellet pipe termination with a 

block off panel (see 

Figure 10)

. The insert can also be vented 

horizontally out the back of the fireplace, but a listed pellet pipe 

thimble must be used if the pipe goes through a combustible wall 

and the structural integrity of the fireplace and chimney system 

must be maintained.

Insert Leveling

Inside the firebox is a bag of hardware with four 4”x 3/8” carriage 

bolts. If the insert needs to be leveled, install one of these bolts 

(from the bottom side) in the nuts at the left and right rear of the 

base of the insert. Open the front door and remove the bolts screwed 

into the nuts at the left and right front of the firebox floor.

From the bottom outside of the insert, install the remaining two 

carriage bolts in the nuts from which the bolts were just removed. 

A zero clearance front support is available to fill the space between 

the insert and hearth.

Surround (Flange) Installation

To install the surround panels:  

1. Remove the side doors (see 

Page 23)

 to access the surround 

mounting brackets. Remove the speed nuts from the parts bag 

found in the firebox. Install the six speed nuts (with the flat 

surface forward) on the six surround mounting bracket holes, 

three on each side of the insert. A flat-bladed screwdriver may 

help in installing the nuts. See the expanded view in 

Figure 

11A

.

2. Screw the six 1/4” truss head screws partially into the speed 

nuts (see A in 

Figure 11A)

.

3. The side surround panel with the small access door for the 

control board goes on the right side of the insert (see 

Figures 

11B and 11C)

. Slide the slots in the side surround panels and 

top surround panels behind the heads of the truss screws. 

Tighten all six truss screws after shifting surround panels to 

eliminate space between the side and top surround panels.

4. Install two spring clips approximately five inches from each 

end of each of the three trim pieces. The spring clips should be 

installed in the channel of the trim with the curved portion of 

the clip to the front toward the rounded surface of the trim.

5. Place the longest trim piece with the rounded surface out along 

the edge of the top surround panel with the spring clips slightly 

behind the surround panel. Pull the trim forward, compressing 

the spring clips, and slide the trim down onto the surround.

6. Insert the elbowed retainer in the mitred end of the side trim 

pieces and fasten with flat screwdriver. Insert the other end 

of the retainer in the end of the already installed top surround 

trim and slide side trim onto the edge of the side surround 

compressing the spring clips in the process. Repeat the same 

steps  for  the  other  side  trim.  Fasten  the  elbowed  retainer 

securely in the top surround making a nice mitred corner.

Speed Nut 

Expanded View

A

A

A

Figure 10

Figure 11A

Содержание Country Winslow PI40

Страница 1: ...and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtai...

Страница 2: ...on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 13 CAUTION NEVER PUT FINGERS NEAR AUGER Pe...

Страница 3: ...7 Operation Page 14 19 Control Board Page 18 Filling the Hopper Page 18 Lighting Page 18 Manual Operation Page 18 Thermostat Operation Page 18 Shut Down Page 19 Paint Curing Page 19 Convection Blower...

Страница 4: ...e appliances If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require me...

Страница 5: ...e answered at the Pellet Fuels Institute PFI www pelletheat org BTU CONTENT There are a number of variations in pellet fuels that are not included in PFI standards For example BTU heat value content m...

Страница 6: ...4mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Extension 18 5 16 465mm 15 381mm NOTE DIAGRAMS ILLU...

Страница 7: ...d approved through OMNI Testing Laboratories Inc 6 152mm 6 152mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection 31 3 4 807mm 7 7 16 189mm 19 1 4 489mm 6 11 16 170mm 6 11 16 170m...

Страница 8: ...ructural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THEEXHAUSTVENTINGSYSTEMOFTHISUNIT DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANC...

Страница 9: ...ce regulator vent outlet min 72 1 8m K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply in...

Страница 10: ...nutsfromthepartsbag found in the firebox Install the six speed nuts with the flat surface forward on the six surround mounting bracket holes three on each side of the insert A flat bladed screwdriver...

Страница 11: ...ing lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use proper lag bolts and methods designed for anchoring to ma...

Страница 12: ...side air installations The air intake on the exterior of the home should always be located substantially below the flue termination and terminate with a cover to keep out weather and pests The outside...

Страница 13: ...n each piece of trim Do not finish tightening the nuts yet See Figure 19 5 There should be approximately a 7 8 22 mm gap between the top edge of the upper trim and the top edge of the door and a 1 1 2...

Страница 14: ...rod out rotate the grill vertically with the notch to the left and slide the grill over the scraper rod slide the rod between the third and fourth bar See Figure 22 3 Rotate the grill back to the hor...

Страница 15: ...Installation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 A B 2 Remove all pellets and ash from the f...

Страница 16: ...en wrench 6 Replace the burn pot and check that it is firmly in place if you can rotate the burn pot it is not installed correctly If present install the optional log set according to the log set inst...

Страница 17: ...d bend the ends of the brackets 90 degrees at the cut lines See Figure 31 2 One bracket goes into the left corner and the other into the right corner of the firebox Rotate the brackets so they are pla...

Страница 18: ...at selector knob controls the pellet burn rate and the insert s heat output Turning the knob to setting 1 allows the insert to burn about 1 8 pounds of pellets per hour about 8 500 BTUs per hour Turni...

Страница 19: ...oods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the burn pot Try burning various brands of pellets until you find one that burns with minimum ash and cli...

Страница 20: ...when the fireplace insert is hot To open the door follow the first two steps listed in Front Door Removal on Page 23 Clean the glass using a soft cloth or paper towel and a household glass cleaner or...

Страница 21: ...rt has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetherightsidesurroundpanel and right door Figure 37 shows the box in the upright position attached...

Страница 22: ...tension and remove the extension Place the lid back over the hopper and reinstall the screws securing the lid To adjust the hopper height between the maximum and the minimum remove screws D and slide...

Страница 23: ...e 41 see C To reinstall the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling...

Страница 24: ...uger Motor The 1 25 RPM auger motor B in Figure 22 turns the auger lifting pellets up the auger tube The pellets are then dropped down a tube and into the firepot The auger is controlled by the contro...

Страница 25: ...is shipped with the adjuster in the fully open position To slow the draft down loosen the 5 32 allen head screw A in Figure 45 and move the adjuster handle toward the center of the insert Retighten t...

Страница 26: ...up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker pane...

Страница 27: ...rd Fuse 3 Amp 5 Pack H5888 Convection Blower H5902 Convection Blower Gasket Over Temperature Snap Switch Shuts Insert Down Code Ready light flashes red 2 long blinks Possible Problem Solution Convecti...

Страница 28: ...Zero Clearance Kit Pellet Heat Kits 79024 PI40 HK Pellet Heat Kit 79026 PI40 HK30411 30 5 8 Ht x 41 Wd Surround Panels 79027 PI40 HK3048F 30 5 8 Ht x 48 Wd Surround Panels 79028 PI40 HK3441F41 34 5 8...

Страница 29: ...n the main front door and remove the 2 bolts in the front right and front left of the bottom of the fire box see Figure 49 Note Placing a level on the insert top is recommended to ensure your insert i...

Страница 30: ...then you will install the block off plate F onto the lower back panel A in the spot that is marked R in Figure 52 If you are venting out the back you will install the block off plate F onto the top p...

Страница 31: ...el C in Figure 58 2 Assembling the perimeter Figure 55 Using the sheet metal screws provided attach the left side panel B and the right side panel C to the back panel A There are 3 holes at each corne...

Страница 32: ...allation and operation manual 5 Now remove the 3 screws located across the top of the pellet hopper See Figure 59 At this time set the assembled ZC box near the back of the insert and take the power c...

Страница 33: ...xhaust Intake A C Power Cord Front View 29 1 2 16 1 8 6 3 4 8 1 4 Side View 10 3 8 19 1 2 25 1 2 16 6 3 4 4 3 1 2 8 1 4 9 1 8 39 Exhaust Top View Front 8 1 4 9 1 8 39 Outside Air Intake Exhaust A C Po...

Страница 34: ...4 Outside Air Intake Exhaust A C Power 39 9 1 8 8 1 4 10 3 8 19 1 2 25 1 2 4 3 4 3 2 1 2 Exhaust Intake A C Power Cord Front View 8 1 4 28 16 1 8 4 3 4 Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3...

Страница 35: ...35 NOTES...

Страница 36: ...rts See Page 27 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Part...

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