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Unit with specific compressor protection

La unidad incorpora compresor con protección específica

4.- MAINTENANCE

 

4.3.- FAULT DIAGNOSIS

In case of failure or malfunction of the unit, the display on the control panel will show an error or alarm warning which 

is explained in the control panel manual. Nevertheless, whenever there is a unit fault, the unit should be shut down and 

our service technicians consulted.

FAULT

UNIT DOES NOT START

Fault in the power supply or insufficient voltage.

Connect the power supply or check the voltage.

UNIT STOPS DUE TO HIGH PRESSU-

RE DURING THE HEATING CYCLE

POSSIBLE CAUSES

POSSIBLE SOLUTIONS

Circuit breakers have opened.

Power cable or control panel cable is defective.

Reset.

Inspect and correct.

UNIT STOPS DUE TO HIGH 

PRESSURE DURING THE

 COOLING CYCLE

UNIT STOPS DUE TO LOW 

PRESSURE

UNIT STARTS AND STOPS IN 

SHORT CYCLES

LOAD AND ABNORMAL NOISE IN 

THE COMPRESSOR (SCROLL)

High pressure switch is defective.

Outdoor fan is not working.

Outdoor fan turns in the wrong direction.

Outdoor coil is dirty or clogged for passing air.

Excess refrigerant charge.

The same causes and solutions as the cold cycle but with reference to the coils and indoor fan.

Check cut-off pressure switch or replace

pressure switch if necessary.

Check for voltage, inspect the motor and turbine 

or replace if necessary..
Reverse the power phases.

Inspect and clean.
Remove the charge and charge according to the 

data on the rating plate.

Check the cut-off pressure with a pressure gauge 

and replace the pressure switch if necessary.

Check for voltage and inspect the motor, turbine 

and replace if necessary.
Reverse the power phases.

Correct leak, create vacuum and charge.

Inspect and clean

Inspect and correct or change the filter drier.

Inspect suction and discharge pressure values 

and correct.
Check input voltage and voltage drop.

Correct leak and replace.

Check and reverse power phases.

Low pressure switch defective.

Indoor fan is not working.

Indoor fan turns in the wrong direction.

Lack of refrigerant. Leak.

Dirty air filter.

Clogged cooling circuit.

Dirty filter drier.

Compressor overcharged.

Compressor cuts off due to Klixon.

Lack of refrigerant.
Power supply phases inverted.

 (three-phase compressor).

- Occasionally, when the compressor stops and starts, there is a metallic noise due to the compressor scrolls. This is 

normal.

- Connect high and low pressure gauges and check that the operating pressures are normal.

- Measure electrical consumption for the unit and check that it is close to that indicated on the specification plate.

- Check the electrical consumption of the compressor and the fans against that specified in the physical data sheets.

-  In the case of a Heat Pump unit, make a cycle change on the Control Panel, checking that the 4-way valve makes 

the change correctly. Check the pressures in the new cycle.

- STD (C40): Low pressure switch and high pressure switch are reset automatically and if it operates 3 times in 

one hour, they change to manual reset, through the control unit.

- C50: Low pressure switch and high pressure switch are reset automatically and if it operates 3 times in one 

day, they change to manual reset, through the control unit.

ASTP COMPRESSOR PROTECTION:

This device protects the compressor against high discharge temperatures.

When the temperature reaches critical values, ASTP protection causes 

the "Scrolls" to separate. The compressor stops pumping but the motor 

continues to run. 

4.3.1.- SAFETY DEVICES

Содержание COMPACTAIR CDC

Страница 1: ...lennoxemeia com COMPACTAIR CSC CSH CDC CDH Installation operating and maintenance Vertical packaged air conditioner Outdoor unit 20 100 kW MIL120E 0613 06 2013 Translation of original manual...

Страница 2: ...Y CHECKS AT FIRST INSTALLATION 4 1 PREVENTIVE MAINTENANCE 4 2 CORRECTIVE MAINTENANCE 4 3 FAILURE DIAGNOSIS Lennox have been providing environmental solutions since 1895 our COMPACTAIR range continues...

Страница 3: ...ations without notice We reserve the right to modify our products without notice without obligation to modify previously supplied goods These operating instructions contain useful and important inform...

Страница 4: ...COOLING CYCLE Air intake temperature to the outdoor coil Air output temperature to the outdoor coil High pressure Low pressure circuit 1 circuit 2 circuit 1 circuit 2 Air intake temperature to the out...

Страница 5: ...Net Weight Kg CSC CDC Cooling only unit Kg CSH CDH Heat pump unit Kg Air flow m3 h Refrigerant charge NITROGEN The units are supplied with nitrogen gas this must be removed and the unit charged with r...

Страница 6: ...163 146 128 106 89 645 143 127 109 87 68 613 126 110 91 69 51 rpm m3 h 045D 9800 11200 12600 14000 829 237 213 183 136 794 235 187 156 111 758 233 161 130 86 722 231 135 104 72 686 229 109 77 57 rpm m...

Страница 7: ...rier Service valve option Suction accumulator Long distance connection option Suction accumulator Long distance connection option Fan motor Coil Pressure gauge 5 16 to be fitted by the installer Disch...

Страница 8: ...distance connection option Fan motor Coil Fan motor Coil Service valve option Service valve option Service valve option Pressure gauge 5 16 to be fitted by the installer Discharge sensor Liquid solen...

Страница 9: ...circuit 2 High pressure switch circuit 1 Coil Fan motor Coil Fan motor Suction accumulator Long distance connection option Suction accumulator Long distance connection option 1 5 PIPING DRAWINGS COOL...

Страница 10: ...Fan Expansion valve Filter drier Service valve option Service valve option Suction accumulator Long distance connection option Check valve Check valve Filter drier Expansion valve Check valve Suction...

Страница 11: ...ve option Expansion valve Filter drier Suction accumulator Long distance connection option Check valve Check valve Filter drier Expansion valve Check valve Suction accumulator Check valve Pressure gau...

Страница 12: ...r Check valve Service valve option Service valve option Fan Coil Filter drier Check valve Check valve Expansion valve Suction accumulator Long distance connection option Check valve Filter drier Expan...

Страница 13: ...73 5 518 493 1475 251 5 25 541 78 5 493 373 5 1 GENERAL CHARACTERISTICS 1 6 UNIT DIMENSIONS Access to gas and liquid lines Power supply cable entry Electrical box External drainage 3 4 thread MODELS A...

Страница 14: ...1500 252 5 25 543 74 5 420 403 622 1500 252 5 25 543 74 5 221 5 1 GENERAL CHARACTERISTICS 1 6 UNIT DIMENSIONS SPLIT STANDARD HORIZONTAL DISCHARGE SPLIT OPTIONAL VERTICAL DISCHARGE Back view Access to...

Страница 15: ...on the floor ensure that the position is not subject to flooding When positioning the unit be sure that the Rating Plate is always visible since this data will be necessary to ensure correct maintena...

Страница 16: ...off its diameter to modify the air flow of the unit as required 1 Fixed part 2 Mobil part 3 Fixing screw CLOSE PULLEY To increase the fan flow turn the mobile part in direction B Clock wise OPEN PULLE...

Страница 17: ...e area where the heat pump unit is to be installed is low or the cycle functioning are too long it may necessary to install an electrical heater below the likely coils on the drip tray which avoids th...

Страница 18: ...d on absorbent and antivibrating material to avoid the vibrations being transmitted to the structure of the building 2 6 DRAINS All the indoor and outdoor sections of these units have a 3 4 steel thre...

Страница 19: ...p and purge the air from the hose at the pressure gauge manifold Set up the amount of additional refrigerant on the weighing scale open the high pressure and charged in the liquid state If the total a...

Страница 20: ...INES MUST BE TIPPED AT LEAST 2 TOWARD THE OUTDOOR UNIT THE MAXIMUM SPEED INSIDE LINES SHOULD NOT BE MORE THAN 15 m seg OUTDOOR UNIT INDOOR UNIT A B C Unit positions L Total length 1 Gas line 2 Liquid...

Страница 21: ...RRES PONDS TO CIRCUIT C1 AND THE SMALLEST ONE TO THE C2 CIRCUIT The unit is supplied with brazing connections As an option the unit can be supplied with gas precharge from the fac tory in that case on...

Страница 22: ...cuit 2 REFRIGERANT CHARGE FOR THE SET EXAMPLE To install a CSH 030 CIH 030 set with 22m refrigerant line length between the outdoor and indoor units the refrigerant charge must be calculated as follow...

Страница 23: ...070D 3 x 25mm 2 x 16mm 3 x 70mm 2 x 35mm 085D 100D 3 x 35mm 2 x 16mm 3 x 95mm 2 x 50mm 2 x 4 x 4mm 10 x 1 5mm 6 x 1mm 4 x 2 5 mm STD HP1 2 x 4 x 1 5 mm HP1 HP2 4 x 10 mm 6 x 1 5 mm 4 x 16 mm 6 x 1 5 m...

Страница 24: ...ote ambient sensor STANDARD 2 x 1 mm shielded Remote duct sensor OPTION 2 x 1 mm shielded Duct remote sensor for enthalpic free cooling OPTION 5 x 1 mm shielded CO2 Air quality probe Available only wi...

Страница 25: ...RIAL CARD Cable c section mm2 two wire S12E racing from min 0 2 a max 2 5 mm2 AWG 20 22 1000m max Connect a 120 1 4 W terminating resistor MODBUS only SERIAL CARD SERIAL CARD SERIAL CARD SERIAL CARD C...

Страница 26: ...e refrigerant charge The compressor cannot work with incorrect or excessive refrigerant It may be necessary to add oil to the system depending on the piping length See below an example of calculation...

Страница 27: ...unit The solution is to disconnect reverse two of the phases and connect again ASTP Protection is included with the unit compressors See Fault diagnosis for more information WITH OPERATING UNIT CHECK...

Страница 28: ...hours before any return to service Non compliance with this instruction can cause dete rioration of the compressors Monitoring of the pressures draining and filling of the system under pressure shall...

Страница 29: ...corrosion forming Use silver alloy brazing rod Take special care that the flame from the torch is directed away from the component to be welded and cover with a wet rag to prevent overheating PRECAUTI...

Страница 30: ...verse the power phases Correct leak create vacuum and charge Inspect and clean Inspect and correct or change the filter drier Inspect suction and discharge pressure values and correct Check input volt...

Страница 31: ...30 NOTES...

Страница 32: ...MBOURG FRANCE GERMANY ITALY NETHERLANDS POLAND PORTUGAL Due to Lennox s ongoing commitment to quality the specifications ratings and dimensions are subject to change without notice and without incurri...

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